AERCO BMK 1.5 LN July 2011 - Manual (Page 13)

CHAPTER 2: INSTALLATION
PR2: 05/09/12 Page 13 of 152
Benchmark 1.5LN Low NOx Boiler
Operation and Maintenance Manual
OMM-0041_0D
GF-120
AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913 • Ph: 800-526-0288
CHAPTER 2: INSTALLATION
2.1 INTRODUCTION
This Chapter provides the descriptions and procedures necessary to unpack, inspect and install
the AERCO Benchmark 1.5 Boiler. Brief descriptions are also provided for each available mode
of operation. Detailed procedures for implementing these modes are provided in Chapter 5.
2.2 RECEIVING THE UNIT
Each Benchmark 1.5 System is shipped as a single crated unit. The shipping weight is
approximately 1551 pounds. The unit must be moved with the proper rigging equipment for
safety and to avoid equipment damage. The unit should be completely inspected for evidence of
shipping damage and shipment completeness at the time of receipt from the carrier and before
the bill of lading is signed.
NOTE
AERCO is not responsible for lost or damaged freight.
Each unit has a Tip-N-Tell indicator on the outside of the crate. This indicates if the unit has
been turned on its side during shipment. If the Tip-N-Tell indicator is tripped, do not sign for the
shipment. Note the information on the carrier’s paperwork and request a freight claim and
inspection by a claims adjuster before proceeding. Any other visual damage to the packaging
materials should also be made clear to the delivering carrier.
2.3 UNPACKING
Carefully unpack the unit taking care not to damage the unit enclosure when cutting away
packaging materials
A close inspection of the unit should be made to ensure that there is no evidence of damage not
indicated by the Tip-N-Tell indicator. The freight carrier should be notified immediately if any
damage is detected.
IMPORTANT
After unpacking, take off the unit top panel and remove the strap
and packing material at the top of the heat exchanger. The
packing material is located in the area of the ignitor-injector and
staged ignition solenoid on the burner assembly.
The following accessories come standard with each unit and are either packed separately within
the unit’s packing container or are factory installed on the boiler:
• Pressure/Temperature Gauge
• Spare Spark Ignitor-Injector
• Spare Flame Detector
• ASME Pressure Relief Valve
• Condensate Drain Trap
• 1-1/2” Gas Supply Shutoff Valve
When ordered, optional accessories may be packed separately, packed within the boiler
shipping container, or may be installed on the boiler. Any standard or optional accessories
shipped loose should be identified and stored in a safe place until ready for installation or use.