Functional safety assessment, Safety integrity design – Rockwell Automation AADvance Controller Safety Manual User Manual
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Document: 553630
ICSTT-RM446K-EN-P Issue: 10
_C
Safety Manual (AADvance Controller)
Functional Safety Assessment
The functional safety assessment shall confirm the effectiveness of the
functional safety performance of the system. The assessment, in this
context, is limited to the safety-related system and should confirm that
the system is designed, constructed and installed in accordance with the
specified safety requirements.
The assessment shall consider each required safety function and its
associated safety properties. The effects of faults and errors within the
system and application programs, failures external to the system and
procedural deficiencies in these safety functions are to be considered.
The assessment is to be carried out by an audit team that shall include
independent assessors from outside of the project. At least one functional
safety assessment shall be performed before the start-up of the system
and the introduction of any potential hazards.
Safety Integrity Design
Safety Integrity
The architecture of the AADvance system has been designed to allow a
scalable system to be configured using standard components. The
configurations available range from simplex fail-safe to TMR fault
tolerance.
The processor module has been designed to meet the requirements for
SIL2 with one, two or three processor modules and SIL3 when two or
three modules are fitted. Input and output modules have been designed
to meet SIL3 requirements with a single module in a fail-safe mode.
The processor module and the individual I/O modules have built in
redundancy and have been designed to withstand multiple faults and
support a fixed on-line repair by replacement configuration in dual and
triple modular redundant configurations. The input and output modules
support a number of architecture options; the effects of the chosen
architecture should be evaluated against the system and application
specific requirements.