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Connecting calibration gas – RKI Instruments SDM-2012 PC Controlled Configuration User Manual

Page 27

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Hardware Setup • 22

Connecting Calibration Gas

The GAS 1 and GAS 2 fittings on the back of the docking station are designed to be
used with a calibration gas cylinder that is fitted with a demand flow regulator. The
AIR fitting may be used with a demand flow regulator and a cylinder of zero
emissions air, but this is not normally necessary since the docking station will
generally be in a fresh air area.

The type of calibration gas cylinder used depends on the gas sensors installed in the
instrument being used with the calibration station. Typically a 4-gas mix will be used if
the instrument being used with the calibration station is a 4-gas GX-2012. If a 5-
sensor GX-2012 is being used, a 100% volume methane cylinder will also be needed.

If a Gas Tracer is being used, a 1000 ppm methane cylinder and a 3-gas cylinder are
needed. If a Gas Tracer with a %volume sensor is being used, a 1000 ppm methane
cylinder, a 3-gas cylinder, and a 100% volume methane cylinder are needed. The
1000 ppm methane cylinder should be connected to the GAS 2 fitting first. The
docking station will begin every bump test or calibration with the ppm sensor. The
user will need to change the GAS 2 cylinder to the 100% volume methane cylinder (if
%volume sensor installed) when prompted to do so by the PC Controller Program
during bump testing and calibration.

Use Table 2 below as a guide in determining which and how many calibration gas
cylinders are appropriate for your system.

NOTE:

Do not use a 4-gas cylinder or any cylinder that includes H

2

S when

bump testing or calibrating a Gas Tracer. H

2

S adversely affects the

ppm combustible sensor.

Table 2: Recommended Gas Cylinders

Typical Instrument Types

Recommended Calibration Gas

Cylinder(s)

LEL/Oxy/H

2

S/CO (GX-2012)

4-gas mix with CH

4

/Oxy/H

2

S/CO

LEL/Oxy/CO (GX-2012)

3-gas mix with CH

4

/Oxy/CO

LEL/Oxy/H

2

S (GX-2012)

4-gas mix with CH

4

/Oxy/H

2

S/CO

%Vol CH

4

/LEL CH

4

/Oxy/H

2

S/CO

(GX-2012)

• 4-gas mix with CH

4

/Oxy/H

2

S/CO

• 100% Volume CH

4

%Vol CH

4

/LEL CH

4

/Oxy/CO

(GX-2012)

• 3-gas mix with CH

4

/Oxy/CO

• 100% Volume CH

4

ppm CH

4

/LEL CH

4

/Oxy/CO

(Gas Tracer)

• 3-gas mix with CH

4

/Oxy/CO

• 1000 ppm CH

4