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INFICON Composer Gas Concentration Controller User Manual

Page 49

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Composer Operating Manual

Figure 2-2 Response of process to an open loop step change at t=0

(control signal is increased)

[23]

[24]

The value of three parameters are determined from the process reaction curve.
They are the Steady State Process Gain,

K

p

, the Dead Time,

L

, and the Time

Constant,

T1

. Several methods have been proposed to extract the required

parameters from the system response as graphed in

Figure 2-2

. These are a

one point fit at 63.2% of the transition (one time constant), a two point
exponential fit, or a weighted least square exponential fit. From the above
information a process is sufficiently characterized so that a controller algorithm
may be optimized.

The PID controller model is shown in Laplace form in

equation [25]

.

[25]

Where

= Manipulated variable or flow

= controller gain (the proportional term)

= integral time

= derivative time

= process error

Figure 2-3

represents the controller algorithm and a process with first order Lag

and Dead time. The process block implicitly includes the dynamics of the
measuring devices and the final control elements, in our case the mass flow

T1

t

0.632

(

)

L

=

K

p

Change in Output

Change in Control Signal

-------------------------------------------------------------

=

M

s

K

c

1

s

T

i

----- T

d

s

+

+

E s

( )

=

M

s

K

c

T

i

T

d

E s

( )