Lincoln Electric AC-225C - Manual (Page 94)

www.lincolnelectric.com/automated-solutions
Automated Solutions
Power Feed ™ 10R
The Power Feed ™ 10R is a high performance, digitally controlled wire feeder designed to be part
of a modular, multi-process welding system. It is specifically designed to mount to a robot arm
or to use in hard automation
applications.
Compact Wire Drive System for Automation
eCell ™
Cost Effective Welding Solution
Processes
• CV-MIG
• Pulsed MIG
• Flux-Cored
• Metal-Cored
Output Input
Unit Includes
• Fanuc
® ArcMate ™ 100iBe 6-axis
robot
• Power Wave ® 355M power
source
• Power Feed ® wire drive system
(4-Roll)
• 360 Amp Air-Cooled Welding
Torch
• Collision Guard/Torch Protection
Software
• (2) – 24 X 24 in. (0.6 X 0.6 m)
Precision Machined Tooling
Plates
Key Options
• K2391-1 Power REAM
®
• More options at end of section
Literature
E10.120
Product Product Wire Feed Speed Range Wire Size Range – Solid Wire Size Range – Cored H x W x D Net Weight
Name Number inches (mm) inches (mm) inches (mm) inches (mm) lbs.(kg)
Power Feed ™ 10R K1780-2 50-800 (1.3-20.3) .025-3/32 (0.6-2.4) .035-.120 (0.9-3.0) 8.9 x 10.3 x 8.1 22.4
75-1200 (2.0-30.5) .025-1/16 (0.6-1.6) .035-5/64 (0.9-2.0) (226 x 261 x 206) (10.2)
Product Product Power Source H x W x D Net Weight
Name Number Input Power Current /Voltage/Duty Cycle Feeder/Torch Robot inches (mm) lbs.(kg)
eCell ™ AD1222-10 230/460/575/3/60 Power Wave ® 355M 4-Roll Feeder ArcMate™ 80 x 90 x 60 2200
(20KVA Max) 350A/34V/60% 360 Amp A/C Torch 100iBe (2032 x 2286 x 1524) (998)
(300A/32V/100%) (100% CO
2
) (6-axis)
The eCell ™ welding robot cell is a two-fixed table workstation designed for small to medium sized
parts that can be welded without reorientation. The layout is optimized to maximize the work
envelope of the robot, and is ideal for flexible manufacturing systems allowing manufacturers
to install multiple robots in close proximity to save valuable floor space.
Processes
• MIG
• Pulsed
• STT
®
• Flux-Cored
• Metal-Cored
Output Input
Key Options
• K1785-25 Control Cable, Heavy
Duty, 25 ft.
• K590-7 Water Connection Kit
• K1733-1 Wire Straightner
• K1546-1 Incoming Conduit
Bushings, .025"-1/16"
• K1546-2 Incoming Conduit
Bushings, 1/16"-3/32"
• K1500-2 Tweco ® or Tregaskiss ®
Torch Bushings
• K1500-1 Lincoln or D & F ® Torch
Bushings
• K489-7 Binzil or Lincoln
Fast-Mate ™ Torch Bushings
• More options at end of section
Literature
E9.160
DC 3
PHASE
60
Hz
CV
40
VDC
Power Feed ™ 10R mounted on FANUC Robot Arm.
Shipped completely assembled and ready for immediate installation
and production, the eCell
™ is designed to be an attractive and
low cost alternative to labor intensive arc welding.
• Simple to set-up, easy to operate.
• Four side fork-lift access.
• Pre-wired with one disconnect
switch and fuse protection.
• Integrated user interface.
• 15 User inputs/outputs available.
• 115V 15 Amp auxiliary power receptacle.
• High speed digital communication featuring ArcLink ® .
• Complete metal surround flash and safety barrier.
• Multi-voltage, offering 230/460/575 Volts, 3-Phase.
• Work Zone: H x W x D = 41 x 30 x 39 in. (1.0 x 0.8 x 1.0 m)
• ANSI/RIA 15.06-99, and compliant design.
• Digitally controlled by the Power Wave ® power source,
yielding the best performance in the industry.
• Use with Lincoln power sources featuring ArcLink ® , the
leading digital communications protocol for welding, making
it the best choice for seamless integration with the power
source and networked equipment.
• Tachometer feedback provides calibration and precise
control of wire feed speed.
• Feeder brakes from maximum speed to zero in millisec-
onds, minimizing the chance of wire sticking in the puddle.
• Select standard or high speed gears for wide wire feed
speed range.
• Split wire guides provide trouble-free feeding and offer fast,
tool-less wire installation, changeover and maintenance.
• Easy-to-read gauge for accurate drive roll tension.
• Brass-to-brass connections for good connectivity between
feeder and gun.
• Self loading wire feature for easy set-up.
96