beautypg.com

10 internal positioner issues, Table 10.12 symptom chart – Flowserve 3400IQ Digital Positioner User Manual

Page 114

background image

Logix 3400IQ Digital Positioner FCD LGENIM3402-00 – 0/07

4

Table 10.12 Symptom Chart

Failure or Problem

Probable Cause(s)

Refer to Section(s)

LEDs
LED four blink sequence begins with

green

1. Any sequence beginning with a green

light is a normal operating mode .

1. Go to Section 7.9 in the Logix 3400IQ

IOM

LED four blink sequence begins with

yellow

1. Any sequence starting with a yellow

light indicates that the unit is in a special

calibration or test mode, or that there

was a calibration problem.

1. Go to Section 7.9 in the Logix 3400IQ

IOM

LED four blink sequence begins with

red

1. Any sequence starting with a red

light indicates that there is an operatio-

nal problem with the unit

1. Go to Section 7.9 in the Logix

3400IQ IOM

Advanced Features
Will not display pressure readings.

1. Is configuration set to advanced?

1. See Standard vs. Advanced Dia-

gnostics in Section 10.

MPC will not function.

1. Is lower soft limit >= 0%. 2. Set-

point should be 1 percent hysteresis

around MPC.

1. See MPC in Section 8.

10.10 Internal Positioner Issues

Positioner Inner loop Control and Tuning
Setting P+I Parameters
: Using the configurator, the user can set individual tuning parameters. To use
the Auto Tune feature of the Logix 3400IQ refer to section 7.4 in the Logix 3400IQ IOM. A few key
points are mentioned below.

GAIN_UPPER, GAIN_LOWER and GAIN_MULT: These three parameters are related by the following
formula.

Proportional gain = maximum gain - | deviation | x gain multiplier

If proportional gain < minimum gain, then proportional gain = minimum gain

Figure 10.2 Gain Effect Diagram

This algorithm allows for quicker response to smaller steps yet stable control for large steps. (Refer
to Figure 10.2.) Setting the gain multiplier to zero and max gain = min gain results in a typical fixed
proportional gain.

The higher the gain multiplier, the larger the required deviation before the gain increases. Default
values upon initiating a reset to the factory defaults are maximum gain= 2.0, minimum gain = 1.0,

s

p

e

t

S

e

g

r

a

L

s

p

e

t

S

ll

a

m

S

| deviation |

Minimum Gain

(GAIN_LOWER)

Maximum Gain

(GAIN_UPPER)

Pr

opo

rtional Gain

Gain Multiplier

(Determines Slope)

(GAIN_MULT)