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6 checklist after startup – Reznor YDSA Unit Installation Manual User Manual

Page 67

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Form I-Y, P/N 273646R6, Page 67

DANGER

The gas burner in the optional gas-fired heat section is designed to provide safe,

complete combustion. However, if the installation does not permit the burner to

receive the proper supply of combustion air, complete combustion may not occur.

The result is incomplete combustion which produces carbon monoxide, a poisonous

gas that can cause death. NEVER RESTRICT OR OTHERWISE ALTER THE SUPPLY

OF COMBUSTION AIR TO ANY HEATER.

Safe operation of indirect-fired gas burning equipment requires a properly operating

vent system which vents all flue products to the outside atmosphere. FAILURE TO

PROVIDE PROPER VENTING WILL RESULT IN A HEALTH HAZARD WHICH COULD

CAUSE SERIOUS PERSONAL INJURY OR DEATH.

10.6 Checklist After

Startup:

Assumptions: All checks have been successfully performed and system is operating

properly. All panels and doors are secure.

Place "Literature/Parts Bag" containing Limited Warranty information, this

booklet, the operation/maintenance/service manual, control instructions, and any

information on optional controls in an accessible location.

The installation must obtain a temperature rise within the range specified on the fur-

nace rating plate. Depending on the model, maximum temperature rise is 50°F, 70°F,

or 100°F.
Formulas for calculating CFM:

Standard (non-condensing) heat section

CFM = (Input rate x .80) divided by (1.08 x temperature rise)

High-efficiency (condensing) heat section

CFM = (Input rate x .91) divided by (1.08 x temperature rise)

1. Set the discharge temperature heating control at its highest setting.

a) Firing rate is controlled by the discharge sensor.

b) Blower motor operation is continuous.

2. On a call for gas heat

a) The venter motor is energized after 18-second (approximate) time delay

b) Combustion air pressure switch switches from N.O. to N.C. contacts, firing the

unit. The sensing probe proves the presence of the flame at the 1st burner

section.

3. If the flame is extinguished during burner operation, the ignition system circuit

board closes the main valve and must be reset by interrupting the power to the

control circuit (See Lighting Instructions on the furnace).

Measure manifold pressure. Follow the appropriate instructions in Paragraph

9.2.2.

Turn the unit off and on, pausing two minutes between each cycle. Observe for

smooth ignition.

Manipulate discharge temperature setpoint up and down to see if furnace is

staging or modulating properly.

NOTE: Be sure control is returned to proper

settings.

Close all panels tightly. With the heater on, check limit control by completely

blocking off distribution air. The limit control should open within a few minutes,

shutting off the gas supply to the burner.

This manual is related to the following products: