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Brookfield DV-III Ultra Rheometer User Manual

Page 128

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Brookfield Engineering Laboratories, Inc.

Page 128

Manual No. M98-211-E0912

APPENDIX J - Fault Diagnosis and Troubleshooting

Listed are some of the more common problems that you may encounter while using your rheometer.

Spindle Does Not Rotate

Make sure the rheometer is plugged in.

Check the voltage rating on your rheometer (115V or 220V); it must match the wall voltage.

Make sure the motor is ON and the desired rpm is selected.

Spindle Wobbles When Rotating Or Looks Bent

Make sure the spindle is tightened securely to the rheometer coupling.

Check the straightness of all other spindles; replace if bent.

Inspect rheometer coupling and spindle coupling mating areas and threads for dirt; clean threads

on spindle coupling with a 3/56 left-hand tap.

Inspect rheometer coupling threads for wear; if the threads are worn, the unit needs service (see

Appendix I). Check to see if spindles rotate eccentrically or wobble. There is an allowable

runout of 1/32-inch in each direction (1/16-inch total) when measured from the bottom of the

spindle rotating in air.

Check to see if the rheometer coupling appears bent; if so, the unit is in need of service (see

Appendix L for details on returning your instrument for service).

If you continue to experience problems with your rheometer, follow this troubleshooting section to help

isolate potential problems.

Inaccurate Reading

Verify spindle, speed and model selection.

If % readings are under-range (less than 10%), the units display (%, cP, D/cm

2

, 1/sec) will flash;

change spindle and/or speed.

“EEEE” on the digital display means the unit is over-range (greater than 100%); reduce speed

and/or change spindle.

Verify test parameters: temperature, container, volume, method. Refer to:

• “More Solutions to Sticky Problems”, Section III

• DV-III Ultra Digital Rheometer Operating Instructions, Appendix C, “Variables in Viscosity

Measurements.”

Perform a calibration check; follow the instructions in Appendix E.

Verify tolerances are calculated correctly.

Verify the calibration check procedures were followed exactly.

If the unit is found to be out of tolerance, the unit may be in need of service. See Appendix L for details

on returning your instrument for service.