Yokogawa Single Channel Oxygen Analyzer System ZR22/ZR402 User Manual

User's manual

Table of contents

Document Outline

ZR22S, ZR402G
Introduction
ATEX Documentation
For the safe use of this equipment
Precautions in Handling Explosionproof Zirconia Oxygen Analyzer
NOTICE
After-Sale Warranty
Contents
1. Overview
- 1.1 System Configuration
  - 1.1.1 System 1
  - 1.1.2 System 2
- 1.2 System Components
  - 1.2.1 System Components
  - 1.2.2 Detector and Accessories
2. Specifications
- 2.1 General Specifications
- 2.2 Separate-type Explosionproof Detector and Related Equipment
  - 2.2.1 ZR22S Separate-type Explosionproof Detector
  - 2.2.2 ZO21R_L Probe Protector
- 2.3 High-Temperature Separate- type Detector and Related Equipment
  - 2.3.1 ZR22S (0.15m) High-Temperature-type Detector
  - 2.3.2 ZO21P-H Adapter for High-Temperature Probe
- 2.4 ZR402G Sepatate-type Converter
  - 2.4.1 Standard Specification
  - 2.4.2 Functions
- 2.5 ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
  - 2.5.1 ZA8F Flow Setting Unit
  - 2.5.2 ZR40H Automatic Calibration Unit
- 2.6 ZO21S Standard Gas Unit
- 2.7 Other Equipments
3. Installation
- 3.1 Installation of the Detector
- 3.2 Installation of the Detector (Model ZR22S
- 3.3 Installation of the Converter
  - 3.3.1 Location
  - 3.3.2 Mounting of the Converter
- 3.4 Installation of ZA8F Flow Setting Unit
  - 3.4.1 Location
  - 3.4.2 Mounting of ZA8F Flow Setting Unit
- 3.5 Installation of ZR40H Autpmatic Calibration Unit
  - 3.5.1 Location
  - 3.5.2 Mounting of ZR40H Automatic Calibration Unit
- 3.6 Insulation Resistance Test
4. Piping
- 4.1 Piping for System 1
- 4.1.1 Piping Parts for System 1
- 4.1.2 Piping for the Calibration Gas
- 4.1.3 Piping for the Reference Gas Inlet
- 4.1.4 Piping for the Reference Gas Outlet
- 4.1.5 Piping to the High-temperature Probe Adapter
- 4.2 Piping for System
5. Wiring
- 5.1 General
- 5.2 Wiring for Detector Output
- 5.3 Wiring for Power to Detector Heater
- 5.4 Wiring for Analog Output
- 5.5 Power and Grounding Wiring
- 5.6 Contact Output Wiring
  - 5.6.1 Cable Specifications
  - 5.6.2 Wiring Procedure
- 5.7 Wiring for ZR40H Automatic Calibration Unit
  - 5.7.1 Cable Specifications
  - 5.7.2 Wiring Procedure
- 5.8 Contact Input Wiring
  - 5.8.1 Cable Specifications
  - 5.8.2 Wiring Procedure
6. Components
- 6.1 ZR22S Detector
  - 6.1.1 Explosionproof Detector (except for Model ZR22S-?-015
  - 6.1.2 High Temperature Detector (Model ZR22S-?-015)
- 6.2 ZR402G Converter
- 6.3 ZA8F Flow Setting Unit, ZR40H Automatic Calibration Unit
7. Startup
- 7.1 Checking Piping
- 7.2 Checking Valve Setup
- 7.3 Supplying Power to the Converter
- 7.4 Touchpanel Switch Operations
- 7.5 Confirmation of Converter Type Setting
- 7.6 Confirmation of Detector Type Setting
- 7.7 Selection of Measurement Gas
- 7.8 Output Range Setting
- 7.9 Setting Display Item
- 7.10 Checking Current Loop
- 7.11 Checking Contact I/O
- 7.12 Calibration
  - 7.12.1 Calibration Setup
  - 7.12.2 Manual Calibration
8. Detailed Data Setting
- 8.1 Current Output Setting
- 8.2 Output Hold Setting
- 8.3 Setting Oxygen Concentration Alarms
- 8.4 Output Contact Setup
- 8.5 Input Contact Settings
- 8.6 Other Settings
9. Calibration
- 9.1 Calibration Briefs
- 9.2 Calibration Procedures
10. Other Functions
- 10.1 Display
- 10.2 Blowback
- 10.3 Operational Data Initializatin
- 10.4 Reset
- 10.5 Handling of the ZO21S Standard Gas Unit (Non CE Mark)
- 10.6 Methods of Operating Valves inthe ZA8F Flow Setting Unit
11. Inspection and Maintenance
- 11.1 Inspection and Maintenance of the Detector
- 11.2 Inspection and Maintenance of the Converter
- 11.3 Replacing Flow meter in ZR40H Autocalibration Unit
12 Troubleshooting
- 12.1 Displays and Measures to Take When Errors Occur
  - 12.1.1 What is an Error?
  - 12.1.2 Measures to Take When an Error Occurs
- 12.2 Displays and Measures to Take When Alarms are Generated
  - 12.2.1 What is on Alarm?
  - 12.2.2 Measures Take When Alarms are Generated
12.3 Countermeasures When Measured Value Shows Error
- 12.3.1 Measured Value High True Value
- 12.3.2 Measured Value Lower Than Value
- 12.3.3 Measuremanets Sometimes Show Abnormal Values
Customer Maintenance Parts List
Reevision Record