GE Industrial Solutions H5692448 Power Systems Infinity M1 (NE-M) - Manual (Page 2)

NE-M Installation Guide H5692448
CC848815325 r06 May 2013 2
Table of Contents
Table of Contents ............................................................................................................................................................................................................................ 2
Table of Figures ................................................................................................................................................................................................................................ 3
Table of Tables .................................................................................................................................................................................................................................. 4
Introduction........................................................................................................................................................................................................................................ 5
Reference Documents ........................................................................................................................................................................................................ 5
Customer Service Contacts .............................................................................................................................................................................................. 5
On-Line Power Systems Product Manuals and Software ................................................................................................................................ 5
Product Description ....................................................................................................................................................................................................................... 6
Components ............................................................................................................................................................................................................................. 9
Installation ........................................................................................................................................................................................................................................ 16
Preparation ............................................................................................................................................................................................................................. 16
Safety ................................................................................................................................................................................................................................ 16
Installation Tools ......................................................................................................................................................................................................... 16
Equipment Identification ........................................................................................................................................................................................ 16
Anchor Frame ........................................................................................................................................................................................................................ 16
Floor Mounted Frame .............................................................................................................................................................................................. 16
Battery or Battery Stand Mounted Frame .................................................................................................................................................... 18
Sub-frame Mounted Systems: ............................................................................................................................................................................. 18
Ground Frame ....................................................................................................................................................................................................................... 19
Floor Mounted Frame .............................................................................................................................................................................................. 19
Battery or Battery Stand Mounted Frame .................................................................................................................................................... 20
Connect Central Office Ground (COG) ....................................................................................................................................................................... 20
Install PV/AC Partition Kit – NE-M Eco systems only ......................................................................................................................................... 21
Connect Input Power ......................................................................................................................................................................................................... 23
Install Battery Trays ............................................................................................................................................................................................................ 26
Install Batteries ..................................................................................................................................................................................................................... 27
Tray Mounted Batteries........................................................................................................................................................................................... 27
External Batteries ....................................................................................................................................................................................................... 28
Connect Batteries ................................................................................................................................................................................................................ 29
Tray Mounted Batteries........................................................................................................................................................................................... 29
External Battery Connection ................................................................................................................................................................................ 33
Connect Battery Probes .......................................................................................................................................................................................... 34
Verify Battery Bus Voltage and Polarity ................................................................................................................................................................... 34
Connect Load Wiring ......................................................................................................................................................................................................... 35
Verify Installation ................................................................................................................................................................................................................. 38
Install Controller ................................................................................................................................................................................................................... 39
Install Pulsar Plus ........................................................................................................................................................................................................ 39
Install Millennium II .................................................................................................................................................................................................... 46
Install BSM6 Modem ................................................................................................................................................................................................. 50
Install Optional Controller Peripherals ............................................................................................................................................................ 50
Install Rectifiers/Converters ........................................................................................................................................................................................... 50
Install Rectifiers ........................................................................................................................................................................................................... 52
Verify Rectifier Positions ......................................................................................................................................................................................... 53
Install Converters ....................................................................................................................................................................................................... 54
Install Battery Voltage Temp (VT)-Probes ............................................................................................................................................................... 54
Install Aux Display (NE830A) Alarm Cable (Optional) ......................................................................................................................................... 54
Configure Controller – Minimum ................................................................................................................................................................................. 56
Configure Pulsar Controller ................................................................................................................................................................................... 56
Configure Millennium II Controller ..................................................................................................................................................................... 58
Acceptance Testing ..................................................................................................................................................................................................................... 60
Troubleshooting ............................................................................................................................................................................................................................. 63
System ....................................................................................................................................................................................................................................... 63
Rectifiers/Converters ......................................................................................................................................................................................................... 70
Voltage Temp (VT)-Probes ............................................................................................................................................................................................... 71