beautypg.com

5 reassembly, 6 temperature control calibration – AERCO Innovation (G-13-1854 and above) User Manual

Page 57

background image

Innovation Water Heaters Installation, Operation & Maintenance Manual

CHAPTER 4 – INITIAL START-UP

OMM-0078_0J

AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913

Page 57 of

196

GF-128

Phone: 800-526-0288

PRI: 11/22/2013

Propane Combustion Calibration - Continued

17. Following combustion calibration at the 16% valve position, check the combustion readings

at each of the valve positions listed below and record the readings on the Start-Up &
Registration data sheets provided with the unit. During these checks, DO NOT attempt to
adjust the downstream gas pressure using the SSOV gas pressure adjustment screw.

NOTE

Based on the water heater load, it may not be possible to obtain data at all of
the points listed without encountering an Over-Temp condition.

18. Valve Positions to be checked:

• 20%,
• 30%,
• 40%,
• 50%,

• 60%,
• 80%,
• 100%

This completes the Propane combustion calibration procedure.

4.5 REASSEMBLY

Once the combustion calibration adjustments are properly set, the unit can be reassembled for
service operation.

Reassembly

1. Set the ON/OFF switch in the OFF position.

2. Disconnect AC power from the unit.

3. Shut off the gas supply to the unit.

4. Remove the manometer and barbed fittings and reinstall the NPT plug using a suitable pipe

thread compound.

5. Remove the combustion analyzer probe from the 1/8” vent hole in the exhaust manifold.

Replace the 1/8” NPT plug in the manifold.

6. Replace the unit’s side panels and front door.

4.6 TEMPERATURE CONTROL CALIBRATION

The unit normally comes factory set and calibrated for a 130°F setpoint (default value). However,
if a different setpoint temperature is desired, it can be changed using the procedure in section
4.6.1. If the setpoint is changed, it must be done prior to temperature control calibration.

There are two primary adjustments for performing temperature calibration. These are Min Load
Adj and Max Load Adj (minimum and maximum load adjustment).

Adjustments to these settings are made at minimum and maximum load conditions and should be
made in small increments from 1 to 3 degrees. After making an adjustment, the outlet water
temperature must be allowed to settle for several minutes prior to making any further
adjustments.