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AERCO BMK 6000 Dual Fuel User Manual

Page 65

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Benchmark 6000 DF Installation, Operation & Maintenance Manual

CHAPTER 4 – INITIAL START-UP

OMM-0096_0B

AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913

Page 65 of 219

GF-141

Ph.: 800-526-0288

03/21/2014

Natural Gas Combustion Calibration – Continued

16.

Once the oxygen level is within the specified range at 100%, record the O

2

, NOx and CO

readings on the Combustion Calibration Data Sheets provided with the unit.

17.

Lower the valve position to 80%

using the ▼arrow key.

NOTE

The remaining combustion calibration steps are performed using the
Combustion Cal Menu included in the C-More Control System. The
combustion calibration control functions will be used to adjust the oxygen
level (%) at valve positions of 80%, 60%, 45%, 30% and 18% as described
in the following steps. These steps assume that the inlet air temperature is
within the range of 50°F to 100°F. If NOx readings exceed the target values
shown, increase the O

2

level up to 1% higher than the listed calibration

range. Record the increased O

2

value on the Combustion Calibration sheet.

18.

Press the MENU key on the front panel of the C-MORE and access the Setup menu. Enter
password 6817 and then press the ENTER key.

19.

Press the MENU key on the front panel of the C-MORE until Combustion Cal Menu
appears on the display.

20.

Press the ▲ arrow key until SET Valve Position appears on the display.

21.

Press the CHANGE key. SET Valve Position will begin to flash.

22.

Press the ▲ arrow key until the SET Valve Position reads 80%. Press the ENTER key.

23.

Next, press the down (▼) arrow key until CAL Voltage 70% is displayed.

24.

Press the CHANGE key and observe that CAL Voltage 70% is flashing.

25.

The oxygen level at the 70% valve position should be as shown below. Also, ensure that
the nitrogen oxide (NOx) and carbon monoxide (CO) readings do not exceed the following
values:

Combustion Calibration Readings

Valve Position

Oxygen (O

2

) %

Nitrogen Oxide (NOx)

Carbon Monoxide (CO)

70%

6.0% - 6.5%

<20 ppm

<100 ppm

26.

If the oxygen level is not within the specified range, adjust the level using the ▲ and ▼
arrow keys. This will adjust the output voltage to the blower motor as indicated on the

display. Pressing the ▲ arrow key increases the oxygen level and pressing the down ▼
arrow key decreases the oxygen level.

27.

Once the oxygen level is within the specified range at 70%, press the ENTER key to store
the selected blower output voltage for the 80% valve position. Record all readings on the
Combustion Calibration Sheets provided.

28.

Repeat steps 20 through 27 for valve positions of 50%, 40%, 30% and 18%* (see *NOTE
below). The oxygen (O

2

), nitrogen oxide (NOx) and carbon monoxide (CO) should remain

within the same limits for all valve positions as shown in the following table.