KMC Controls CCC-1002 User Manual
Installation guide, Connections mounting, Dual input receiver controllers
CCC-1001/1002 (Dual Input Receiver Controllers)
1
Installation Guide
Connections
Mounting
Installation Guide
Dual Input Receiver Controllers
CCC-1001/1002
The CCC-1001 and CCC-1002 are not position sensi-
tive, but they must be calibrated and mounted in the
same orientation.
1. Locate the three mounting ears (flanges) on the
unit.
2. Place the controller on the mounting surface and
mark the locations of the two top ears.
3. Partially install two mounting screws (#8 or #10)
on the marks. These should be 3-1/2" (89 mm)
apart.
4. Slide the top ears under the screws.
5. Install the third mounting screw in the bottom ear
and tighten all three screws.
The units are supplied as Direct Acting (DA). If
Reverse Acting (RA) is required:
1. Locate the tubing connections on the back of the
controller.
2. Cut the branch tubing at the DA connection
(lower right corner).
3. Remove tubing from the two-prong guides.
4. Connect branch tubing to the RA connection
(upper right corner) using brass fittings
(provided).
5. Secure extra tubing in the two-prong guides.
A CCC-1001/1002 controller has five 3/16" (5 mm)
ports to accept 1/4" (6 mm) O.D. polyethylene tubing.
Connect the controller to other units as follows:
1. Main control air to Port M. This should be 20 psig
(137 kPa), 30 psig (207 kPa) max.
2. Primary input, 3–15 psig, to Port 1.
3. Remote setpoint adjustment, 3–15 psig with a +/–
10% offset, to Port 2.
4. Secondary input to Port 3.
CCC-1001 Shown
M
M
M
M
Primary Transmitter
(sensed medium, e.g., hot water)
Restrictor
Restrictor
Optional Secondary Transmitter
(sensed medium, e.g., outside air)
Optional Remote
Setpoint Adjust
Regulator
Controlled
Device
Primary Input:
1
Output Signal:
B
Main Air:
MAIN
Secondary Input:
3
Remote Setpoint:
2
CAUTION
Pneumatic devices must be supplied with clean, dry
control air. Any other medium (e.g., oil or moisture
contamination) will cause the device to fail.
Throttling Range Adjustment 2
Authority Calibration
Setpoint Calibration 3
Remote Setpoint Adjustment 3
CCC-1001 =
2-3/16" (56 mm);
CCC-1002 =
2-5/16" (59 mm)