Rockwell Automation MV SMC Flex Motor Controller (for Series K or later) User Manual

Rockwell Automation Equipment

Medium Voltage SMC™ Flex Motor Controller
Bulletin 1503E, 1560E and 1562E

Publication 1560E-UM051F-EN-P

User Manual
Series K (or later)

Table of contents

Document Outline

Medium Voltage SMC Flex Motor Controller Bulletin 1503E, 1560E and 1562E
Important User Information
Preface
- Service Procedure
1 - Product Overview
- Manual Objectives
- Documentation
- Description
- Starting Modes
- Protection and Diagnostics
- Metering
- I/O
- Communication
- Programming
- Status Indication
- Control Options
  - Pump Control Option
  - Braking Control Options
- Hardware Description
- Functional Description
2 - Installation
- Receiving
- Safety and Codes
- Unpacking and Inspection
- General Precautions
- Transportation and Handling
- Installation Site
  - Mounting
  - Grounding Practices
- Recommended Torque Values
- Power Connections
- Power Wiring
- Interlocking
- Installation
- Surge Arrestor Protection Devices
- Motor Overload Protection
  - Two-speed Motors
  - Multi-motor Protection
- EMC Compliance
  - Enclosure
  - Wiring
- Control Power
  - Control Voltage
  - Control Wiring
- Control Terminal Designations
3 - Commissioning Procedure
- Preliminary Setup
- System Characteristics
- Important Commissioning Checks
- Preliminary Check
- Programming
  - MV SMC Flex Module
- Hi-Pot and Megger Test
- Power Supply Tests
- Control Function Tests
- Resistance Checks
- Voltage Sensing Module
- Start-Up
4 - Programming
- Overview
- Keypad Description
- Programming Menu
- Password
- Parameter Management
- Parameter Modification
- Soft Start
- Current Limit Start
- Dual Ramp Start
- Full Voltage Start
- Linear Speed
- Stop Control
- Preset Slow Speed
- Basic Setup
- Motor Protection
- Example Settings
- Motor Information
  - Motor Data Entry
5 - Metering
- Overview
- Viewing Metering Data
6 - Options
- Overview
- Human Interface Module
- Programming Parameters
- Control Wiring
7 - Diagnostics
- Overview
  - Protection Programming
- Fault Display
- Clear Fault
- Fault Buffer
  - Fault Codes
- Fault and Alarm Auxiliary Indication
- Fault Definitions
8 - Communication
- Overview
- Communication Ports
- Human Interface Module
- Control Enable
- Loss of Communication and Network Faults
- SMC Flex Specific Information
- Default Input/Output Configuration
- Variable Input/Output Configuration
- SMC Flex Bit Identification
- Reference/Feedback
- Parameter Information
- Scale Factors for PLC Communication
  - Read Example
  - Write Example
- Display Text Unit Equivalents
- Configuring DataLinks
  - Rules for Using DataLinks
- Updating Firmware
9 - Troubleshooting
- General Notes and Warnings
- Control Module Removal
- Voltage Feedback Circuit Tests
- Voltage Sensing Board Replacement
- Current Loop Power Supply
- Circuit Board Replacement
- Power Circuit Troubleshooting
  - Thyristor (SCR) Testing
  - SCR Replacement Procedure
- Snubber and Resistor Circuit Testing
- Snubber Resistor Replacement
10 - Maintenance
- Safety and Preventative
- Periodic Inspection
- Environmental Considerations
  - Hazardous Materials
  - Disposal
A - Specifications
- 1560E/1562E SMC Flex Specifications
B - Parameter Information
- Parameter List
C - 1560E and 1562E Relay Control
- Functional Description
D - ArcShield Unit Information
- Overview
  - ArcShield Design
- Exhaust Systems: Chimney or Plenum Option
  - Plenum Information
- Plenum Exhaust Considerations
- Additional Notes
- Chimney Information
- Chimney Exhaust Considerations
E - ArcShield Plenum Installation Instructions
- Recommended Torque Values
- Plenum Bracing
- General Plenum Layout for ArcShield Line-up
- STEP 1 – Mounting a Single Plenum
  - Cabinet Preparation
  - Plenum Placement on Structure
- STEP 2 – Alignment of “Side- by-Side” Plenums
- STEP 3 – Sequence of Final Assembly
- STEP 4 – Closing the Front of the Plenum Sections
- STEP 5 – Extension and Elbow Assembly
- STEP 6 – Mounting Extension/Elbow to Plenum “Line-up”
- STEP 7 – Additional Mounting Support
F - ArcShield Chimney Installation Instructions
- Recommended Torque Values
- General Plenum Layout for ArcShield Line-up
  - Cabinet Preparation
  - Chimney Placement on Structure
G - Spare Parts
- Power Stacks
H - Accessories
- Accessories
Back Cover