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3 mr-dp60 external digital display error, Troubleshooting – MITSUBISHI ELECTRIC MR-J2S- CP User Manual

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11. TROUBLESHOOTING

Display Name

Definition

Cause

Action

1. Software limit was set within actual

operation range.

Set parameter No. 48 to 51
correctly.

2. Point table of position data in excess of

software limit was executed.

Set point table correctly.

AL.98 Software

limit

warning

Software limit set in
parameter is reached.

3. Software limit was reached during JOG

operation or manual pulse generator
operation.

Perform operation within
software limit range.

AL.9F Battery warning Voltage of battery for

absolute position
detection system reduced.

Battery voltage fell to 3.2V or less.
(Detected with the servo amplifier)

Change the battery.

AL.E0 Excessive

regenerative
warning

There is a possibility that
regenerative power may
exceed permissible
regenerative power of
built-in regenerative
resistor or regenerative
option.

Regenerative power increased to 85% or
more of permissible regenerative power of
built-in regenerative resistor or
regenerative option.

Checking method

Call the status display and check
regenerative load ratio.

1. Reduce frequency of

positioning.

2. Change regenerative option

for the one with larger
capacity.

3. Reduce load.

AL.E1 Overload

warning

There is a possibility that
overload alarm 1 or 2
may occur.

Load increased to 85% or more of overload
alarm 1 or 2 occurrence level.

Cause, checking method

Refer to AL.50,51.

Refer to AL.50, AL.51.

1. Noise entered the encoder.

Take noise suppression
measures.

Absolute position encoder
pulses faulty.

2. Encoder faulty.

Change servo motor.

AL.E3 Absolute position

counter warning

The multi-revolution counter
value of the absolute position
encoder exceeded the
maximum revolution range.

3. The movement amount from the home

position exceeded a 32767 rotation or

37268 rotation in succession.

Make home position setting
again.

AL.E6 Servo forced stop

warning

EMG-SG are open.

External forced stop was made valid.
(EMG-SG opened.)

Ensure safety and deactivate
forced stop.

AL.E9 Main circuit off

warning

Servo was switched on
with main circuit power
off.

Switch on main circuit power.


11.3 MR-DP60 external digital display error

When MR-DP60 external digital display detects an error, the following alarms are displayed. The alarms
are displayed only on the MR-DP60, but not on the servo amplifier display.

Display Name

Definition

Cause

Action

AL. CPU CPU error

CPU error

Faulty parts in the MR-D60.

Exchange the MR-D60.

AL. C0

1. CN3 connector disconnected.

Connect correctly.

Communication
error

Communication error
occurred between MR-DP60
and MR-J2S-CP.

2. Wire breakage of the cable.

Repair or exchange the cable.