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Wiring, Air flow sensor connection, Maintenance – KMC Controls CSP-5002 User Manual

Page 2: Wiring 2, Air flow sensor connection 2, Maintenance 2

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CSP-5001/5002

2

Installation Guide

Air Flow Sensor Connection

The CSP-500x is factory calibrated to function with

an SSS-1000 series differential pressure flow sensor.

Using 24" of 1/4" OD x 0.040" wall “FR” instrument

and control tubing, a 3/8" to 1/4" barb union adapter,

and 1" of 3/8" OD x 0.062 “FR” tubing for both con-

nections:
1. Connect the “H” port to the (high side) “H” of the

sensor.

2. Connect the “L” port to the (low side) “L” of the

sensor.

NOTE: To maintain a close correlation with the

factory calibration (for 0 to 3300 fpm), the

3/8" OD tubing between the sensor and the

adapter should be as short as possible, and

the 1/4" OD tubing from the adapter to the

controller should be exactly 24" long (on

both the High and the Low sides) without

other restrictions such as fittings or kinks.

NOTE: The SSS-1000 series differential pressure

flow sensor must be mounted with the

arrow pointing in the direction of the air

flow.

Wiring

1. Remove the CSP-500x's wiring access door by

pulling back on the door’s tab and lifting upward.

2. Access for wire or cable is via two 5/8 in. (16 mm)

diameter snap-in shutter bushings located on the

bottom of the cover.

3. Remove the snap-in shutter bushing and replace

with one the following connectors as needed

(connectors are not supplied—order separately):
A. HMO-4518 for 1/2 in. flexible conduit.
B. HMO-4520 compression connector for plenum

rated cable.

C. HMO-4526 female connector 1/2 in. conduit.

4. Connect the CSP-500x to a CTE-5100 series or a

CTE-5202 thermostat:
A. Terminal “16 VDC” to thermostat terminal “+”

(CTE-5100 series) or “~” (CTE-5202).

B. Terminal “IN” to thermostat terminal “T1/AO1”

for cooling (“T2/AO2” for heating) air flow.

NOTE: If minimum and maximum velocity limits

will be set at the CSP-500x (see

Minimum

and Maximum Flow Limits on page 4

),

then use “T3” for cooling and “T4” for

heating on a CTE-5100 series thermostat.

C. Terminal “OUT” to thermostat terminal “V1”

for velocity readout at the thermostat.

D. Terminal “–” to thermostat terminal “–/

T

(Common).

5. Connect the CSP-500x to a 24 VAC, –15/+20%,

50/60 Hz, 4 VA, Class 2 only power source:
A. Terminal “~” to the phase side of the

transformer.

B. Terminal “–” to the neutral or ground side of

the transformer.

6. Reinsert the wiring access door.
NOTE: For more detailed information about

connections and usage with CTE-5100

series thermostats, see the

CSP-5001/5002

Application Guide

.

NOTE: For more detailed information about

connections and usage with newer

CTE-5202 thermostats, see the

CTE-5202

Applications Guide

.

Maintenance

No routine maintenance is required. Each compo-

nent is designed for dependable, long-term reliabil-

ity, and performance. Careful installation will also

ensure long-term reliability and performance.

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