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Rockwell Automation GV3000/SE AC Drive 1-20HP, 230VAC Ver. 6.04 Hdwe Ref, Install, Troubleshooting User Manual

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Table of Contents

Chapter 1

Becoming Familiar with the Manual
1.1

Finding Information ...................................................................................

1-1

1.2

Assumptions About the Audience .............................................................

1-2

1.3

Understanding Terms Used in this Manual ..............................................

1-2

1.4

If You Want to Know More ........................................................................

1-2

1.5

Getting Assistance from Reliance Electric ...............................................

1-2

Chapter 2

About the Drive
2.1

Identifying the Drive by Model Number ....................................................

2-1

2.2

NEMA Enclosures .....................................................................................

2-2

2.3

1-20 HP GV3000/SE Drive Components and Locations ..........................

2-3

2.4

Regulator Board Description.....................................................................

2-6

2.4.1 Jumper Locations and Settings ...................................................

2-8

2.4.1.1 Analog Input Speed Reference Jumper (J4) .....................

2-8

2.4.1.2 Analog Output Jumper (J17) .............................................

2-9

2.4.2 Wiring the Terminal Strip .............................................................

2-10

2.4.3 RS-232 Communication Port .......................................................

2-11

2.4.4 Option Board Connector ..............................................................

2-11

2.4.5 Operator Interface Module Connector .........................................

2-11

2.4.6 Keypad/Display .............................................................................

2-12

2.5

Drive Kit Options .......................................................................................

2-13

Chapter 3

Planning Before Installing
3.1

Requirements for the Installation Site.......................................................

3-1

3.1.1 Making Sure Environmental Conditions are Met ........................

3-1

3.1.2 Determining Total Area Required Based on Drive

Dimensions ...................................................................................

3-2

3.1.3 Verifying the Site Provides for Recommended Air Flow

Clearances ....................................................................................

3-3

3.1.4 Verifying Power Module AC Input Ratings Match

Supplied Power .............................................................................

3-4

3.2

Wiring Requirements for the Drive ...........................................................

3-4

3.2.1 Meeting Terminal Strip Input and Output Specifications ...........

3-4

3.2.2 Determining Wire Size Requirements .........................................

3-4

3.2.2.1 Conduit Entry Opening Sizes ............................................

3-4

3.2.2.2 Recommended Power Wire Sizes ....................................

3-4

3.2.2.3 Recommended Control and Signal Wire Sizes .................

3-5

3.2.2.4 Recommended Motor Lead Lengths .................................

3-5

3.2.2.5 Recommended Serial Communication Cable Lengths .....

3-6

3.2.3 Selecting AC Input Line Branch Circuit Fuses ...........................

3-6

3.2.4 Meeting Encoder Specifications (FVC Regulation Only) ...........

3-7

3.2.4.1 Encoder Wiring Guidelines ................................................

3-7

3.2.5 Verifying Power Module Output Current Rating is Greater

Than Motor Full Load Amps .........................................................

3-7

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