beautypg.com

Rockwell Automation 150 SMC-Flex User Manual User Manual

Page 123

background image

Troubleshooting

9-5

Table 9.D Motor Stops While Running

Table 9.E

Miscellaneous Situations

Starting

Mechanical problems

Inadequate Current
Limit setting

Failed control module

Check for binding or
external loading and
correct

Check motor

Adjust the Current Limit
Level to a higher setting

Replace control module

Display

Possible Cause

Possible Solutions

Fault displayed

See fault description

See Table 10.A
addressing fault
conditions

Display is blank

Control voltage is
absent

Failed control module

Check control wiring and
correct if necessary

Replace control module

Stopped

0.0 Amps

Pilot devices

Failed control module

Check control wiring and
correct if necessary

Replace control module

Starting

Two or three power
phases are missing

Failed control module

Check power system

Replace control module

Situation

Possible Cause

Possible Solutions

Motor current and
voltage fluctuates
with steady load

Motor

Erratic Load

Verify type of motor as a standard
squirrel cage induction motor

Check load conditions

Erratic operation

Loose
connections

Shut off all power to controller and
check for loose connections

Accelerates too fast

Starting time

Initial torque

Current limit
setting

Kickstart

Increase starting time

Lower initial torque setting

Decrease current limit setting

Lower kickstart time or turn off

Accelerates too
slow

Starting time

Initial torque

Current limit
setting

Kickstart

Decrease starting time

Increase initial torque setting

Increase current limit setting

Increase kickstart time or turn off

Fan does not
operate

Wiring

Failed fan(s)

Check wiring and correct if
necessary

Replace fan module

Motor stops too
quickly with
Soft Stop option

Time setting

Verify the programmed stopping
time and correct if necessary