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Rockwell Automation 150 SMC-Flex User Manual User Manual

Page 120

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9-2

Troubleshooting

The following flowchart is provided to aid in quick troubleshooting.

Figure 9.1 Troubleshooting Flowchart

See

Table 10.A

on page

10-3

See

Table 10.B

on page

10-4

See

Table 10.C

on page

10-4

See

Table 10.D

on page

10-4

See

Table 10.E

on page

10-5

YES

NO

Fault Displayed?

Define Nature

of Trouble

Motor will not start —

no output voltage to

motor

Motor rotates

but does not

accelerate to full

speed

Motor stops while

running

Miscellaneous

situations

See

Table 9.A

See

Table 9.C

See

Table 9.D

See

Table 9.E

See

Table 9.B

Table 9.A SMC Fault Display Explanation

Display

Fault Code

Possible Causes

Possible Solutions

Line Loss

(with phase

indication)

1, 2, 3

Missing supply phase

Motor not connected properly

Check for open line (i.e., blown fuse)

Check for open load lead

Consult the factory

Shorted SCR

4, 5, & 6

Shorted Power Module

Check for shorted SCR, replace power module if
necessary

Open Gate

(with phase

indication)

7, 8, & 9

Open gate circuitry

Loose gate lead

Perform resistance check; replace power module if
necessary

Check gate lead connections to the control module

PTC Power Pole

SCR Overtemp

10 & 11

Controller ventilation blocked

Controller duty cycle exceeded

Fan failure

Ambient temperature limit exceeded

Failed thermistor

Failed control module

Check for proper ventilation

Check application duty cycle

Replace fan

Wait for controller to cool or provide external cooling

Replace power module

Replace control module

Motor PTC

12

Motor ventilation blocked

Motor duty cycle exceeded

PTC open or shorted

Check for proper ventilation

Check application duty cycle

Wait for motor to cool or provide external cooling

Check resistance of PTC