Pulsafeeder MPC Vector - Manual (Page 3)

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Table of Contents
1. I NTRODUCTION ..................................................................................................................................... 1
1.1 Description .............................................................................................................................. 1
1.2 MPC VECTOR Standard Features ......................................................................................... 2
2. S AFETY C ONSIDERATIONS .................................................................................................................... 3
2.1 General Safety......................................................................................................................... 3
2.2 Electrical Safety ...................................................................................................................... 3
2.3 Mechanical Safety................................................................................................................... 3
2.4 Hydraulic Safety...................................................................................................................... 3
3. E QUIPMENT I NSPECTION ....................................................................................................................... 4
4. S TORAGE I NSTRUCTIONS ...................................................................................................................... 4
4.1 Short Term (0 - 12 months) .................................................................................................... 4
4.2 Long Term (12 months or more) ........................................................................................... 4
5. I NSTALLATION AND W IRING .................................................................................................................. 5
5.1 Location ................................................................................................................................... 5
5.2 Installation Notes.................................................................................................................... 6
5.3 Electrical Wiring...................................................................................................................... 6
5.3.1 Controller Layout ................................................................................................................ 6
5.3.2 Power Wiring Information .................................................................................................. 8
5.3.3 Power Wiring Diagram ....................................................................................................... 9
5.3.4 Input/Output Signal Wiring ................................................................................................ 10
5.4 Check Wiring and Close Access Cover................................................................................ 11
5.5 Confirm Correct Incoming Power ......................................................................................... 11
6. S TART U P AND O PERATION .................................................................................................................. 12
6.1 Overview .................................................................................................................................. 12
6.2 Critical Parameters ................................................................................................................. 12
6.3 Keypad/Lamp Operation ........................................................................................................ 13
6.4 Confirm Display and Keypad Functionality ......................................................................... 13
6.5 Motor Parameter Setup .......................................................................................................... 14
6.6 Setting Max Flow and Max Speed ......................................................................................... 14
6.7 Flow Display............................................................................................................................ 16
6.8 Wrapping up ............................................................................................................................ 16
6.9 Factory Re-Initialization ......................................................................................................... 17
7. I NPUT /O UTPUT S ETUP .......................................................................................................................... 18
7.1 Analog Input Setup................................................................................................................. 18
7.1.1 Analog Input 1 – Setpoint .................................................................................................. 18
7.1.2 Analog Input 2 – Flowmeter Feedback ............................................................................. 18
7.2 Digital Input Setup .................................................................................................................. 18
7.2.1 Multi-purpose Digital Inputs .............................................................................................. 18
7.3 Analog Output Setup.............................................................................................................. 19
7.4 Digital Output Setup ............................................................................................................... 19
8. C ALIBRATIONS ..................................................................................................................................... 20
8.1 Pump Flow Calibration........................................................................................................... 20
8.1.1 WET Flow Calibration ......................................................................................................... 20
8.1.2 DRY Flow Calibration ......................................................................................................... 22
8.2 Analog Input Calibration ........................................................................................................ 24