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Maintenance, Headlight aim adjustment, Headlight lamp replacement – Polaris 2016 INDIAN Chief Classic User Manual

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Maintenance

Headlight Aim Adjustment

The headlamp adjustment screws are located inside the headlamp housing.
1. Remove the two headlight bezel screws (CHIEFTAIN/ROADMASTER only) and remove the

bezel from the fairing. Reinstall the bezel after adjusting the headlamp.

Tool: M4 hex wrench or universal tool

2. To adjust the headlamp vertically, tighten both top adjustment screws equally to adjust the

beam downward. Loosen both screws equally to adjust the beam upward.

Tool: M4 hex wrench or universal tool

3. To adjust the headlamp horizontally, loosen the left side screw to adjust the beam to the

left. Loosen the right side screw to adjust the beam to the right.

Headlight Lamp Replacement

Applies to: CHIEF/DARK HORSE
1. Remove the six bolts securing the front nacelle headlight shroud. Pull this piece forward to access the headlight.
2. Remove the sealing boot. Press the looped end of the wire bulb retainer clip and swing the end toward the center of the

bulb to release it from the latch tab.

3. With the wire connector attached, pull the bulb out. Disconnect the wire harness.
4. Install the new bulb and secure the retainer.

Tip: Avoid touching a halogen lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the

lamp. If a lamp is touched, clean it thoroughly with denatured alcohol.

5. Reinstall the sealing boot. Make sure it seals tightly around the bulb base and lens to prevent condensation.
6. Reinstall the front nacelle headlight shroud.
7. Tighten the two (2) top bolts.

Torque: 36 in-lbs (4 Nm)

8. Tighten the four (4) rear bolts.

Torque: 84 in-lbs (9.5 Nm)

Adjustment

Screws