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Maintenance, Mechanical clutch lever lubrication, Mechanical clutch cable lubrication – Polaris 2016 INDIAN Chief Classic User Manual

Page 108

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106

Maintenance

Mechanical Clutch Lever Lubrication

1. The clutch cable adjuster nut is located alongside the

left down-tube. Slide the rubber protective cover away

from the adjuster. Loosen the lock nu

t.

2. Turn the cable adjuster

completely inward to

provide maximum lever

freeplay.

3. Remove the clutch lever c-

clip and pin. Disconnect

the clutch cable from the

clutch lever.

4. Remove any old grease

and dirt from the lever and

housing. Lubricate the

clutch lever and pin with

moly assembly grease or

all-purpose grease.

NOTICE:

During installation of the lever, be aware of the

internal clutch switch. Improper assembly can

cause damage to the switch.

5. Reconnect the clutch cable. Reinstall the lever C-clip

and pin.

6. Adjust clutch lever freeplay. See page 105.
7. Tighten the adjuster nut and slide the protective cover

over the adjuster.

Mechanical Clutch Cable Lubrication

Lubricate control cable ends at the intervals recommended

in the periodic maintenance table beginning on page 91.

NOTICE: External casings are factory-lubricated. Additional

lubrication could be detrimental to cable performance.

Verify proper routing and smooth movement. Inspect for

damage to the external casing, and inspect exposed cable

wire for fraying, kinks or corrosion. Replace any damaged,

sticky or sluggish cable.
1. Disconnect the cable at the clutch lever and at the

primary cover.

2. Lubricate the barrel ends with all-purpose grease.
3. Reconnect the cable and adjust freeplay as needed.

Clutch

Cable

C-Clip

Pin