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Preassembly – Harken 882 MKIII Jib Reefing & Furling User Manual

Page 18

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Preassembly

Cutting Headstay to Length • Reusing Existing Headstay

March 2003

Unit 1 MKIII

9

Reusing Existing Headstay

Your system is designed to allow use of your existing headstay.

Examine your headstay to be sure it is in good condition before

reusing. On wire headstays look for corrosion and cracks at

swage fittings and end terminals. Check for abrasion or wire

damage. On rod headstays check for corrosion or damage to

the coldheaded ends and terminals as well as abrasion, nicks or

kinks to the rod.
Headstay condition will vary depending upon climate and use.

As a rule do not reuse wire which has been in saltwater for more

than four seasons, or wire which is more than 6 years old. Rods

generally have a longer life than wire, but evaluate your rod care-

fully before reusing.

Cutting Headstay to Length

Before cutting headstay to length, be sure to determine pin-to-pin headstay length and write it on the outside back

cover.
To determine the cut point of a wire or rod, measure up from the lower measurement point of the headstay.

Swage Studs

Subtract 18

1

/

4

" (464 mm) from your pin-to-pin length and cut the wire at this point.

When the headstay is shortened 18

1

/

4

" (464 mm) the turnbuckle will be one half to two thirds

open, allowing adjustment of the headstay length.
If necessary, you may shorten your headstay up to 20" (508 mm), but shortening a wire

more than 18

1

/

4

" (464 mm) will limit headstay adjustment.

Use only swage studs provided by Harken to insure that the length and threads are correct.
Have the wire swaged by a reputable rigger. Improperly applied swage studs are prone to

failure and bent or “banana” swages cause difficulty with furling.

Length Check: Check the length by slipping the swage stud on the wire. The distance from

the center of the eye at the top of the wire to the end of the swage stud should be equal to

the pin-to-pin headstay length less 9" (229 mm).

Remember the old adage, "measure twice, cut once."

18

1

/

4

"

(464 mm)

Pin-to-pin headstay length less 9" (229 mm)

Longueur d'axe à axe de l´étai moins 229 mm

Vorstaglänge Bolzen-Bolzen-Mass abzüglich 229 mm

Lunghezza perno-a-perno dello strallo diminuita di 229 mm