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Troubleshooting, 1 fault messages and common problems, Gf-131 aerco control system (acs) – AERCO Control System (ACS) User Manual

Page 81

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MC2: 04/23/13 Page 81 of 144

GF-131

AERCO Control System (ACS)

Installation, Operation, and Maintenance Manual

OMM-0081_0D

AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, New York 10913 • Phone: 800-526-0288

5. TROUBLESHOOTING

5.1 Fault Messages And Common Problems

When a fault occurs in the boiler plant, the ACS flashes fault messages at 2-second intervals

and the Fault Alarm (FLT ALARM) relay contacts are closed. The red

FAULT indicator on the

front panel will also light. To cancel the alarm (open relay contacts), press the

CLEAR key on

the ACS keypad. The

FAULT indicator will turn off, however the fault message will continue to

be displayed.
The fault messages shown in Table 5-1 can appear when the ACS is operating in any of the

three basic modes (Constant Setpoint, Outdoor Reset, or Remote Setpoint).
Table 5-2 lists some common problems that may occur during ACS operation and provide

Probable Causes and Corrective Action for each listed Probable Cause.

Table 5-1: Fault Messages

Fault Message

Description & Possible cause

OUTSIDE AIR TEMP

NOT CONNECTED

Open outside air temp. sensor: resistance greater than 240K ohms

(less than -40°F)

Shorted outside air temp. sensor: resistance less than 1K ohms

(greater than 200°F)

No sensor connected

Note: Displays only in Remote Setpt and Constant

Setpoint modes. I

OUTSIDE AIR TEMP

SENSOR ERROR

When in Outdoor Reset Mode, the outside air temperature sensor is

either open, shorted, or not connected.

HEADER SENSOR

ERROR

Open header sensor: resistance greater than 240K ohms (less

than -40°F)

Shorted header sensor: resistance less than 240 ohms (over

300°F)

Sensor not installed

INTERLOCK 1 ERROR

Interlock 1 is open

INTERLOCK 2 ERROR

Interlock 2 is open

HIGH DT

(next to

RETURN

TEMP reading)

The Delta-T range has been exceeded by 18°F. The system must cool

down to below “Header Temp + Delta-T” before the BMS will return to

normal operation.

NOTE

If upon startup, the system is locked out because the Header

temperature is more than “Delta-T + 18°F” above the return

temperature, first set the RETURN SENSOR MODE to OFF and

allow the system to warm up before setting it back to NORMAL.

This will prevent the boilers from cycling too much at cold

startup.