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5 subordinate control, 1 closed control loop without subordinate control, Subordinate control – JUMO 709061 TYA 201 - Single-Phase Power Controller Operating Manual User Manual

Page 78: Closed control loop without subordinate control, 6 special device functions

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6 Special device functions

76

2012-12-01/00561071 [SCR Power Controller TYA201]

6.5 Subordinate control

Subordinate control loops are used to eliminate or compensate for external in-
terference, such as fluctuations in the supply voltage and changes in resis-
tance which would have a negative effect on the control loop.

6.5.1 Closed control loop without subordinate control

Example
Furnace/kiln
control system

The supply voltage is connected to the power controller. The controller derives
the output level y

R

from the difference between the set value (w) for the fur-

nace temperature and the actual value (x) which is acquired by a sensor inside
the furnace. The output level can vary over the range 0 to 100 % and is output
as a standard signal, for example 0 to 10 V. The output level is fed to the pow-
er controller.

The task of the power controller is to feed energy to the heating elements in
the furnace, proportional to the controller output level:

- For an SCR power controller using phase angle control, this means that

it alters the firing angle over the range from 180 ° to 0 °, corresponding to a
controller output level of 0 to 100 %.

- If the SCR power controller is using the burst-firing mode, it increases

the duty cycle T from 0 to 100 %, corresponding to a controller output level
of 0 to 100 %.

If the supply voltage drops from AC 230 V to AC 207 V (-10 %) at a controller
output level YR, the power fed to the furnace is reduced by 19 %.

P

230V

:

Power in the load resistance at a supply voltage U of 230 V

Δ

P:

Power reduction resulting from reduced supply voltage

R:

Resistance of the load

This 19 % reduction in the energy being fed in means that the
furnace temperature falls.

Disadvantage:

A continuing constant temperature is no longer assured.

The power controller recognizes the deviation through the relatively slow re-

Controller

Furnace

Sensor

SCR

power unit

Supply
voltage

y

R

x

y

-

w

(2)

P

230V

Δ

P

U 0

1U

,

(

)

2

R

--------------------------

0 9U

,

(

)

2

R

------------------

0,81 P

230 V

=

=

=