JLG 3246ES Service Manual - Manual (Page 93)

SECTION 3 - CHASSIS & SCISSOR ARMS
3121166 – JLG Lift – 3-57
Pothole Switch Replacement
(Service Kit - 1001109345)
NOTE: Omit step 1 following if switches are the outboard of
frame rails design.
1. Mount the new switches to the new mounting
plates using the supplied screws, nuts and wash-
ers. Tighten switch securely to the mounting plate.
Note there is a right side and left side mounting
plate, the plate mounting holes will mount
towards the center of the machine on both
sides.
2. Strip approximately 1/4" of insulation off of the
wires of the existing wire harness. Using a crimp-
ing tool install a new socket terminal onto each of
the stripped ends of the existing wiring harness
wires.
3. Remove the wedge lock (orange) from the front
end of the new connector, then load the socket
terminals into the back of the connector.
NOTE: Reference the chart below for proper pin loading.
4. With the socket terminals properly installed, re-
insert the wedge lock (orange) back into the
socket to lock the socket terminals in place.
PIN-2
PIN-3
PIN-1
PIN-4
EXISTING SWITCH NEW SWITCH
TELEMECHANIQUE HONEYWELL TELEMECHANIQUE
IF EXISTING SWITCH IS WIRED TO
PINS:
13 & 14 3 & 4
NEW CONNECTOR SHOULD BE
LOADED TO PINS:
1 & 4
21 & 22 1 & 2 2 & 3