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Gemco magnetostrictive technology made easy – AMETEK 1986XPJ Explosion Proof Resolver User Manual

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1080 N. Crooks Road • Clawson, MI 48017 • 800.635.0289 • 248.435.0700 • Fax 248.435.8120 • www.ametekapt.com

AUTOMATION & PROCESS

TECHNOLOGIES

Gemco Magnetostrictive Technology Made Easy

In a Gemco position sensor

, a current pulse is

sent down a magnetostrictive wire in a specially

designed waveguide (Figure A). The interaction of

this current pulse with the magnetic field created by

the movable magnet assembly produces a torsional

strain pulse on the wire, which travels at sonic

speed along the wire (Figure B). The strain pulse

traveling up the wire is sensed by a small induction

pickup coil in the head assembly of the LDT. The

position of the movable magnet is determined with

high precision by measuring the time between the

launching of the current pulse and the arrival of the

torsional strain pulse. The result is highly accurate

non-contact position sensing with absolutely no

wear on the sensing element.

Hysteresis

The difference in indicated position when the same

point is reached from two different directions.

Repeatability

The deviation in indicated position when a point

along a stroke length is approached repeatedly from

the same direction.

Magnetostriction

A magnetic field produces a small change in the

physical dimensions of ferromagnetic materials on

the order of several parts per million in carbon steel

and, conversely, a physical deformation or strain (or

stress which causes strain) produces a change of

magnetization in the material.

Non-Linearity

The degree that the indicated position of the

magnet at points along the stroke varies from the

actual physical position. Non-linearity of an LDT is

expressed in absolute error or as a percentage of

the active stroke length.

Resolution

Resolution is the smallest incremental change in

position along the stroke length of the sensor that

can be detected and indicated in an output. When

using LDTs with analog output (i.e., voltage or

current outputs), resolution is limited by the amount

of power supply-induced output ripple and the

sensitivity and/or design capabilities of the receiver

electronics. Digital system resolution is defined by a

specific value.

Recirculation

A method used to improve the resolution of a

system using digital LDTs. The on time of the

pulse width output is multiplied by a specific factor.

This multiplication provides more counting time

for the counter in the customer’s electronics, thus

improving the resolution.