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Temperature control programming example 72 – Red Lion TCU User Manual

Page 80

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Temperature Control Programming Example

A TCU is used to control the temperature of cooking kettles at a food

processing facility. The 4-20 mA linear DC output is used to control a steam
valve which provides the heat to the kettles. The following is a list of the
process requirements and the subsequent parameter values keyed-in to the
controller.

Process Requirements

Output:

Linear DC 4-20 mA. Limit to 70% of maximum
power

Update Time:

5 seconds

Deadband:

2%

Input:

type t thermocouple °F

Open Response: Valve off

Setpoint Range:

150°F to 300°F

Alarms:

10° and 20° deviation band alarms, Auto reset
10° band, latch 20° band, disable alarms during
startup

User Inputs:

Integral Action Lockout

Configure Input Parameters

tYPE

t

Thermocouple type “T”

SCAL

°F

Control and indicate in °F

dCPt

0

One degree display resolution

FLtr

2

Increased input signal digital filtering

SPAN

1.000

No span correction necessary

SHFt

0

No shift correction necessary

SPLO

150

Limit min. setpoint temperature to 150

°F

SPHI

300

Limit max. setpoint temperature to 300°F

SPrP

0.0

No setpoint ramping

InPt

Lock Integral Action via User Input

Configure Output Parameters

CYCt

0

Not using time proportioning output

OPAC

rEv

Use reverse acting for heating

OPLO

0%

Low power limit of 0%

OPHI

70%

High power limit of 70% to reduce temperature
change shock

OPFL

0%

Turn valve

off

if probe failure

OPdP

3 sec

Output power dampening = 3 seconds

CHYS

-

Not using on/off control

tcod

0

select fastest response

ANAS

OP

Linear DC output used for control

ANLO

0.0%

Steam valve provides full deflection for 4-20 mA
signal range

ANHI

100.0%

Andb

2.0%

Impose 2% deadband on Linear DC Output

ANut

5 sec

Update output once every 5 seconds

Configure Alarm Parameters

Act1

b-ot

Set alarm #1 for deviation band from setpoint

rSt1

auto

Automatic reset

Stb1

yes

Disable alarming during power-up

AL-1

10

Set 10° alarm value

Act2

b-ot

Set alarm #2 for deviation band from setpoint

rst2

LATC

Manual reset

stb2

YES

Disable alarm during power-up

AL-2

20

Set 20° alarm value

AHYS

1

1° alarm activation hysteresis

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