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Signal wiring 9 – Red Lion TCU User Manual

Page 17

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Signal Wiring

When connecting the thermocouple or RTD leads, be certain that the

connections are clean and tight, refer to Figures 7 and 8 for terminal
connections. If the thermocouple probe cannot be connected directly to the
controller, thermocouple wire or thermocouple extension-grade wire must be
used to extend the connection points (copper wire does not work). Always
refer to the thermocouple manufacturer’s recommendations for mounting,
temperature range, shielding, etc. For multi-probe temperature averaging
applications, two or more thermocouple probes may be connected to the
controller (always use the same type). Paralleling a single thermocouple to
more than one controller is not recommended. Generally, the red wire from
the thermocouple is negative and connected to the controller’s common.

RTD sensors are used where a higher degree of accuracy and stability is

required than is obtained with thermocouples. Most RTD sensors available
are the three wire type. The third wire is a sense lead for canceling the effects
of lead resistance of the probe. Four wire RTD elements may be used by
leaving one of the sense leads disconnected. Two wire RTD sensors connect
between terminals #8 and #10. A sense wire connected to terminal #9, is
required for operation. The sense wire can be connected in either of two ways:
A) Install a copper sense wire of the same wire gauge as the RTD leads.

Connect one end of the sense wire at terminal #9, and connect the other end
of the sense wire

at the probe

(on the terminal #8 side). Complete lead wire

compensation is obtained. This is the preferred method.

B) Connect a shorting wire directly from terminal #9 to terminal #8, as shown

in Figure 8, RTD Connection. A temperature offset error of 2.5°C/ohm of
lead resistance exists. The error may be compensated for by programming a
temperature offset.

Note: With extended cable runs, be sure the lead resistance is less than 10

ohms/lead.

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Figure 7, Thermocouple Connection

Figure 8, RTD Connection