Kohler Command Pro CV980 - Manual (Page 67)

7.17
Section 7
Electrical System and Components
7
Torx Head Screws
7URXEOHVKRRWLQJ*XLGH±6WDUWLQJ'LI¿FXOWLHV
Delco-Remy Starters
Figure 7-21. Delco-Remy Starter.
Starter Disassembly
ȱ ŗǯȱ Ž–˜ŸŽȱ‘Žȱ‘Ž¡ȱ—žȱŠ—ȱ’œŒ˜——ŽŒȱ‘Žȱ™˜œ’’ŸŽȱ
ǻƸǼȱ‹›žœ‘ȱ•ŽŠȦ‹›ŠŒ”Žȱ›˜–ȱ‘Žȱœ˜•Ž—˜’ȱŽ›–’—Š•ǯ
ȱ Řǯȱ Ž–˜ŸŽȱ‘Žȱ‘›ŽŽȱ˜›¡ȱ‘ŽŠȱœŒ›Ž œȱœŽŒž›’—ȱ‘Žȱ
œ˜•Ž—˜’ȱ˜ȱ‘ŽȱœŠ›Ž›ǯȱŽŽȱ’ž›ŽȱŝȬŘŘǯ
Figure 7-22. Removing Solenoid Screws.
ȱ řǯȱ —‘˜˜”ȱ‘Žȱ™•ž—Ž›ȱ™’—ȱ›˜–ȱ‘Žȱ›’ŸŽȱ•ŽŸŽ›ǯȱ
Remove the gasket from the recess in the
‘˜žœ’—ǯȱŽŽȱ’ž›ŽœȱŝȬŘřȱŠ—ȱŝȬŘŚǯ
DZȱ Žœȱ™›˜ŒŽž›Žȱ˜›ȱŒ‘ŽŒ”’—ȱœŠ›Ž›ȱ
œ˜•Ž—˜’ȱ’œȱ˜—ȱ™ŠŽœȱŝǯŘśȱŠ—ȱŝǯŘŜǯ
Problem Possible Fault Correction
Starter
Does Not
Energize
Battery
ȱ ŗǯȱ ‘ŽŒ”ȱ‘Žȱœ™ŽŒ’ęŒȱ›ŠŸ’¢ȱ˜ȱ‘Žȱ‹ŠĴŽ›¢ǯȱȱ•˜ ǰȱ›ŽŒ‘Š›Žȱ˜›ȱ
›Ž™•ŠŒŽȱ‹ŠĴŽ›¢ȱŠœȱ—ŽŒŽœœŠ›¢ǯ
Wiring
ȱ ŗǯȱ •ŽŠ—ȱŒ˜››˜ŽȱŒ˜——ŽŒ’˜—œȱŠ—ȱ’‘Ž—ȱ•˜˜œŽȱŒ˜——ŽŒ’˜—œǯ
ȱ Řǯȱ Ž™•ŠŒŽȱ ’›Žœȱ’—ȱ™˜˜›ȱŒ˜—’’˜—ȱŠ—ȱ ’‘ȱ›Š¢Žȱ˜›ȱ‹›˜”Ž—ȱ
insulation.
Starter Switch
or Solenoid
ȱ ŗǯȱ ¢Ȭ™Šœœȱ‘Žȱœ ’Œ‘ȱ˜›ȱœ˜•Ž—˜’ȱ ’‘ȱŠȱ“ž–™Ž›ȱ ’›ŽǯȱȱœŠ›Ž›ȱ
cranks normally, replace the faulty components. Remove
and perform individual solenoid test procedure. See pages
ŝǯŘśȱŠ—ȱŝǯŘŜ
.
Starter
Energizes
but Turns
Slowly
Battery
ȱ ŗǯȱ ‘ŽŒ”ȱ‘Žȱœ™ŽŒ’ęŒȱ›ŠŸ’¢ȱ˜ȱ‘Žȱ‹ŠĴŽ›¢ǯȱȱ•˜ ǰȱ›ŽŒ‘Š›Žȱ˜›ȱ
›Ž™•ŠŒŽȱ‹ŠĴŽ›¢ȱŠœȱ—ŽŒŽœœŠ›¢ǯ
Brushes
ȱ ŗǯȱ ‘ŽŒ”ȱ˜›ȱŽ¡ŒŽœœ’ŸŽ•¢ȱ’›¢ȱ˜›ȱ ˜›—ȱ‹›žœ‘ŽœȱŠ—ȱ
Œ˜––žŠ˜›ǯȱ•ŽŠ—ȱžœ’—ȱŠȱŒ˜Š›œŽȱŒ•˜‘ȱǻ—˜ȱŽ–Ž›¢ȱŒ•˜‘Ǽǯ
ȱ Řǯȱ Ž™•ŠŒŽȱ‹›žœ‘Žœȱ’ȱŽ¡ŒŽœœ’ŸŽ•¢ȱ˜›ȱž—ŽŸŽ—•¢ȱ ˜›—ǯ
Transmission
or
Engine
ȱ ŗǯȱ Š”Žȱœž›Žȱ‘ŽȱŒ•žŒ‘ȱ˜›ȱ›Š—œ–’œœ’˜—ȱ’œȱ’œŽ—ŠŽȱ˜›ȱ
placed in neutral. This is especially important on equipment
’‘ȱ‘¢›˜œŠ’Œȱ›’ŸŽǯȱ‘Žȱ›Š—œ–’œœ’˜—ȱ–žœȱ‹ŽȱŽ¡ŠŒ•¢ȱ’—ȱ
neutral to prevent resistance which could keep the engine
from starting.
ȱ Řǯȱ ‘ŽŒ”ȱ˜›ȱœŽ’£ŽȱŽ—’—ŽȱŒ˜–™˜—Ž—œȱœžŒ‘ȱŠœȱ‘Žȱ‹ŽŠ›’—œǰȱ
connecting rod, and piston.