Kohler Command Pro CV980 - Manual (Page 12)

1.8
Section 1
Safety and General Information
Carburetor, Intake Manifold, and Air Cleaner
—Š”ŽȱŠ—’˜•ȱ˜ž—’—ȱŠœŽ—Ž›ȱ˜›šžŽ
Torque Using Sequence in Two Stages ................................................. ꛜȱ˜ȱŗŜǯşȱȉ–ȱǻŗśŖȱ’—ǯȱ•‹ǯǼ
ȱ ȱ ꗊ••¢ȱ˜ȱŘŘǯŜȱȉ–ȱǻŘŖŖȱ’—ǯȱ•‹ǯǼ
Carburetor/Air Cleaner Mounting Nut Torque.......................................... 7.9 N·m (70 in. lb.)
’›ȱ•ŽŠ—Ž›ȱ˜ž—’—ȱŒ›Ž ȱ˜›šžŽȱǻ—˜ȱ—Š”ŽȱŠ—’˜•Ǽ................... 9.9 N·m (88 in. lb.)
Control Bracket
˜ž—’—ȱŒ›Ž ȱǻ—˜ȱ—Š”ŽȱŠ—’˜•ȱ›˜–ȱ’›ȱ•ŽŠ—Ž›Ǽȱ˜›šžŽ ......... 9.9 N·m (88 in. lb.)
Connecting Rod
Cap Fastener Torque (torque in increments)............................................... 11.3 N·m (100 in. lb.)
›Š—”™’—ȱ—ȱǯǯȱȓȱŝŖǚ
New............................................................................................................ 44.030/44.037 mm (1.7334/1.7337 in.)
Max. Wear Limit....................................................................................... 0.070 mm (0.0028 in.)
Connecting Rod-to-Crankpin Running Clearance
New............................................................................................................ 0.030/0.055 mm (0.0012/0.0022 in.)
Max. Wear Limit....................................................................................... 0.070 mm (0.0028 in.)
Connecting Rod-to-Crankpin Side Clearance............................................. 0.30/0.59 mm (0.0118/0.0232 in.)
Connecting Rod-to-Piston Pin Running Clearance.................................... 0.015/0.028 mm (0.0006/0.0011 in.)
’œ˜—ȱ’—ȱ—ȱǯǯȱȓȱŝŖǚ
New............................................................................................................ 19.015/19.023 mm (0.7486/0.7489 in.)
Max. Wear Limit....................................................................................... 19.036 mm (0.7494 in.)
Crankcase
˜ŸŽ›—˜›ȱ›˜œœȱ‘ŠĞȱ˜›Žȱǯǯ
New............................................................................................................ 8.025/8.050 mm (0.3159/0.3169 in.)
Max. Wear Limit....................................................................................... 8.088 mm (0.3184 in.)
Breather Cover Fastener Torque ................................................................... 5.7 N·m (51 in. lb.)
Oil Drain Plug Torque .................................................................................... ŘŗǯŚȱȉ–ȱǻŗśǯŝȱĞǯȱ•‹ǯǼ
Oil Pan
Oil Pan Fastener Torque ................................................................................. 24.4 N·m (216 in. lb.)
Crankshaft
End Play (Free) ................................................................................................ 0.30/1.50 mm (0.011/0.059 in.)
›Š—”œ‘ŠĞȱ˜›Žȱǻ—ȱ›Š—”ŒŠœŽǼ
New, Without Main Bearing................................................................... 50.00/50.025 mm (1.9685/1.969 in.)
ȱ ’‘ȱŠ’—ȱŽŠ›’—ȱ—œŠ••Ž .................................................................. 45.040/45.145 mm (1.7732/1.7773 in.)
Max. Wear Limit....................................................................................... 45.158 mm (1.7778 in.)
›Š—”œ‘ŠĞȱ˜ȱ•ŽŽŸŽȱŽŠ›’—ȱǻ›Š—”ŒŠœŽǼ
Running Clearance - New ...................................................................... 0.040/0.167 mm (0.0015/0.0065 in.)
›Š—”œ‘ŠĞȱ˜›Žȱǻ—ȱ’•ȱŠ—ǼȱȬȱŽ ǰȱ ’‘˜žȱŽŠ›’— ............................... 50.025/50.00 mm (1.9694/1.9685 in.)