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Kohler Command Pro CV980 User Manual

Page 13

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1.9

Section 1

Safety and General Information

1

›Š—”œ‘ŠĞȱ˜ȱ•ŽŽŸŽȱŽŠ›’—ȱǻ—ȱ’•ȱŠ—Ǽ

Running Clearance - New ...................................................................... 0.040/0.167 mm (0.0015/0.0065 in.)

Flywheel End Main Bearing Journal

O.D. - New ................................................................................................ 44.978/45.00 mm (1.770/1.771 in.)
O.D. - Max. Wear Limit ........................................................................... 44.90 mm (1.767 in.)
Max. Taper ................................................................................................ 0.022 mm (0.0009 in.)
Max. Out-of-Round ................................................................................. 0.025 mm (0.0010 in.)

Closure Plate End Main Bearing Journal

O.D. - New ................................................................................................ 44.978/45.00 mm (1.770/1.771 in.)
O.D. - Max. Wear Limit ........................................................................... 44.90 mm (1.767 in.)
Max. Taper ................................................................................................ 0.022 mm (0.0009 in.)
Max. Out-of-Round ................................................................................. 0.025 mm (0.0010 in.)

Connecting Rod Journal

O.D. - New ................................................................................................ 43.982/44.000 mm (1.731/1.732 in.)
O.D. - Max. Wear Limit ........................................................................... 43.97 mm (1.731 in.)
Max. Taper ................................................................................................ 0.018 mm (0.0007 in.)
Max. Out-of-Round ................................................................................. 0.025 mm (0.0010 in.)
Width ......................................................................................................... 53.00/53.09 mm (2.0866/2.0901 in.)

Crankshaft T.I.R.

PTO End, Crank in Engine ..................................................................... 0.279 mm (0.0110 in.)
Entire Crank, in V-Blocks........................................................................ 0.10 mm (0.0039 in.)

Cylinder Bore
¢•’—Ž›ȱ˜›Žȱǯǯ

New............................................................................................................ 90.000/90.025 mm (3.543/3.544 in.)
Max. Wear Limit ...................................................................................... 90.075 mm (3.546 in.)
Max. Out-of-Round ................................................................................. 0.013 mm (0.00051 in.)
Max. Taper ................................................................................................ 0.013 mm (0.00051 in.)

Main Bearing I.D. (Crankcase/Oil Pan)
ȱ

Ž ȱǻ—œŠ••ŽǼ......................................................................................... 45.040/45.145 mm (1.773.1.777 in.)
Max. Wear Limit....................................................................................... 45.158 mm

Cylinder Head
Cylinder Head Fastener Torque

Head Bolt - Torque in Two Stages ......................................................... ꛜȱ˜ȱŘŘǯŜȱȉ–ȱǻŘŖŖȱ’—ǯȱ•‹ǯǼ

ȱ

ȱ

ꗊ••¢ȱ˜ȱŚśǯŘȱȉ–ȱǻŚŖŖȱ’—ǯȱ•‹ǯǼ

Max. Out-of-Flatness ...................................................................................... 0.076 mm (0.003 in.)

Pipe Plug, 3/4" Torque .................................................................................... 28.25 N·m (250 in. lb.)

Rocker Arm Stud (AVT) Torque.................................................................... 11.3 N·m (100 in. lb.)

Setscrew, AVT pivot locking .......................................................................... 7.3 N·m (65 in. lb.)

Fan/Flywheel
Fan Fastener Torque........................................................................................ 9.9 N·m (88 in. lb.)

Flywheel Retaining Screw Torque ................................................................ ŜŝǯŞȱȉ–ȱǻśŖȱĞǯȱ•‹ǯǼ

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