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Reznor MAPS III, Cabinet D RECB Users Manual User Manual

Page 24

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Form O-MAPSIII Cabinet D, P/N 222918R9, Page 24

Check the Ignitor and Flame Sensor

Flame Sensors

FIGURE 10 - Ignitor

showing required Spark

Gap Measurement

1/8 inch

(3.2mm)

Ignitor - Locate the ignitor. Disconnect the wire; remove the screw and the ignitor.

Clean the ignitor assembly with an emery cloth.
Spark gap must be maintained to 1/8". See

FIGURE 10.

Ignitor

4.1.3 Maintenance

Instructions for the

Venter Motor and

Wheel

If the venter assembly is not already removed, remove it by following STEPS 1-4 in

Paragraph 4.1.1 for accessing the heat exchanger (

NOTE: It is not necessary to open

the blower door.)
Note that during normal operation of the AG70 deep modulation control system, the

current draw of the venter motor can exceed the full load amp rating on its nameplate.

This condition is common when employing electronic wave-chopping technology to

reduce the running speed of a single-phase type PSC alternating current motor. The

technology reduces energy to the main winding by momentarily interrupting current for

a variable amount of time, resulting in a reduction of the motor speed. The increased

current is a result of increased slip, which is the difference between the rotation speeds

of the rotor and stator fields. All motors used in MAPS III systems are custom designed

and built for this unique modulating application and cannot be replaced with a non-

approved motor. All prototype motors have been thoroughly tested with regards to

temperature of the windings and bearings at all operating points and ambient condi-

tions and approved by the manufacturer to assure the elevated current does not affect

the normal motor life expectancy.
Remove dirt and grease from the venter housing, the motor casing, and the venter

wheel. Venter motor bearings are permanently lubricated.
If replacing venter parts, see

FIGURE 11 for proper spacing. If the motor plate gasket

is damaged or deteriorated, replace it with

P/N 222856.

4.1 Heat Exchanger, Burner, & Venter Maintenance (cont'd)

IMPORTANT: When re-assembling, the brown ground wire must remain attached to

the ignitor.
Flame Sensor - Locate the flame sensor on the burner.

Disconnect the wires; remove the screws and the flame

sensor. Clean with an emery cloth.

CAUTION: Due to high

voltage on the spark

wire and electrode,

do not touch when

energized.

4.0 Gas Heat

Section

Maintenance

(cont'd)

4.1.2 Instructions for Inspecting/Cleaning the Burner (cont'd)

of the burner end caps. Remove the screws that hold the end caps to the burner

housing. Lightly tap end caps to remove.

Clean all foreign material from the burner and venturi. After the burner is

thoroughly cleaned, replace the end caps making certain that they are tight

against the burner housing.

NOTE: If any of the burner components are damaged

or deteriorated, replace the burner assembly.

FIGURE 11 - Venter

Wheel Position on

Shaft

1/2” (13mm) from

motor plate to wheel

NOTE: Measure from

plate and not

the gasket.

Venter

Motor

Motor Plate

with Gasket

Venter Wheel

NOTE: Manufacturer recommends

replacing venter motor capacitor See

FIGURE 12.) when replacing venter motor.

Use only factory-authorized replacement

parts.