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Brookfield DV2+Pro Viscometer User Manual

Page 94

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Brookfield Engineering Labs., Inc.

Page 94

Manual No. M03-165-F0612

Appendix K -Fault Diagnosis and Troubleshooting

Listed are some of the more common problems that you may encounter while using your Viscometer.

Spindle Does Not Rotate

Make sure the viscometer is plugged in.

Check the voltage rating on your viscometer (115, 220V); it must match the wall voltage.

Make sure the motor is ON and the desired rpm is selected.

Zero RPM is the Only Available Speed

✓ Check speed set selection (section IV.2.3). If custom speed is selected, make sure that additional

speeds, other than zero, have an Asterisk (*).

Spindle Wobbles When Rotating or Looks Bent

Make sure the spindle is tightened securely to the viscometer coupling.

Check the straightness of all other spindles; replace if bent.

Inspect viscometer coupling and spindle coupling mating areas and threads for dirt; clean threads

on spindle coupling with a 3/56 left-hand tap.

Inspect threads for wear; if the threads are worn, the unit needs service (see Appendix M). Check

to see if spindles rotate eccentrically or wobble. There is an allowable runout of 1/32-inch in

each direction (1/16-inch total) when measured from the bottom of the spindle rotating in air.

Check to see if the viscometer coupling appears bent; if so, the unit is in need of service (see

Appendix N, “Warranty Repair and Service”).

Inaccurate Readings

Verify spindle, speed and model selection.

Verify spindle selection is correct on DV-II+Pro.

If % readings are under-range (less than 10%), the display will flash; change spindle and/or

speed.

EEEE

” on the digital display means the unit is over-range (greater than 100%); reduce speed

and/or change spindle.

Verify test parameters: temperature, container, volume, method. Refer to:

• “More Solutions to Sticky Problems”, Section III

• “DV-II+Pro Viscometer Operating Instructions, Appendix C, “Variables in

Viscosity

Measurements.

Perform a calibration check; follow the instructions in Appendix E.

Verify tolerances are calculated correctly.

Verify the calibration check procedures were followed exactly.

If the unit is found to be out of tolerance, the unit may be in need of service. See Appendix N

for details on “Warranty Repair and Service”.