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Mild steel, 200a, O₂ plasma / air shield – Tweco Ultra-Cut Torch Data User Manual

Page 38: This art is for reference only

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TORCH DATA for Ultra-Cut

8-38

Manual 0-4828

Rev BA

Mild Steel

Flow Rates (SLPM / SCFH)

200A

O₂

Air

Preflow

- / -

162 / 343

O₂ Plasma / Air Shield

Cutflow

42 / 89

133 / 281

Shield Retainer

Shield Cap

Shield Gas

Distributor

Tip

Plasma Gas Distributor

Electrode

Cartridge

21-1014

21-1030

21-1285

21-1055

21-1042

21-1093

21-1022

GCM-2010

SC-3000 Torch Height Control (THC)

Basic THC

CNC Control

Material

Thickness

Pre Flow

Pressure

(Air)

Cut Flow Rates / Pressures

Arc

Voltage Cut Height

THC

Pierce

Delay

Pierce

Ignition

Height

Elevation

Height

Control

Delay

Pierce

Height

without

Elevation

Travel

Speed

CNC

Motion

Delay

Max Kerf Width

@ Rec. Speed

Plasma (O₂)

Shield (Air)

ga

(in)

inch

(psi)

Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec)

(in)

(in)

(sec)

(in)

(ipm)

(sec)

(in)

-

3/16

0.188

15

100 100 NA 100

151

0.130

0.2

0.200 0.150

0.5

0.300

250

0.2

0.142

-

1/4

0.250

15

100 100 NA 100

151

0.130

0.2

0.200 0.150

0.5

0.300

200

0.2

0.148

-

3/8

0.375

15

100 100 NA 100

154

0.150

0.3

0.250 0.200

0.5

0.350

140

0.3

0.162

-

1/2

0.500

15

100 100 NA 100

159

0.170

0.7

0.250 0.200

0.5

0.350

115

0.5

0.167

-

5/8

0.625

15

100 100 NA 100

161

0.200

0.9

0.250 0.200

0.5

0.350

80

0.6

0.186

-

3/4

0.750

15

100 100 NA 100

163

0.200

1.3

0.300 0.250

0.5

0.400

65

0.8

0.186

-

7/8

0.875

15

100 100 NA 100

166

0.200

1.6

0.300 0.250

0.5

0.400

57

1.0

0.185

-

1

1.000

15

100 100 NA 100

167

0.200

1.9

0.300 0.250

0.5

0.400

48

1.2

0.193

-

1 1/4 1.250

15

100 100 NA 100

170

0.200

3.2

0.325 0.250

0.5

0.425

30

2.0

0.196

-

1 1/2 1.500

15

100 100 NA 100

185

0.200

5.8

0.350 0.300

0.5

0.450

20

4.0

0.201

-

1 3/4 1.750

15

100 100 NA 100

189

0.200

1.0

Edge Start

0.5

Edge

15

1.0

0.203

-

2

2.000

15

100 100 NA 100

192

0.200

1.0

Edge Start

0.5

Edge

10

1.0

0.204

-

2 1/2 2.500

15

100 100 NA 100

192

0.200

1.0

Edge Start

0.5

Edge

8

1.0

0.210

GCM-2010

SC-3000 Torch Height Control (THC)

Basic THC

CNC Control

Material

Thickness

Pre Flow

Pressure

(Air)

Cut Flow Rates / Pressures

Arc

Voltage Cut Height

THC

Pierce

Delay

Pierce

Ignition

Height

Elevation

Height

Control

Delay

Pierce

Height

without

Elevation

Travel

Speed

CNC

Motion

Delay

Max Kerf Width

@ Rec. Speed

Plasma (O₂)

Shield (Air)

(mm)

(Bar)

Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec)

(mm)

(mm)

(sec)

(mm)

(mm/

min)

(sec)

(mm)

5

1.0

100 6.9

NA

6.9

151

3.3

0.2

5.1

3.8

0.5

7.6

6170

0.2

3.6

6

1.0

100 6.9

NA

6.9

151

3.3

0.2

5.1

3.8

0.5

7.6

5360

0.2

3.7

8

1.0

100 6.9

NA

6.9

153

3.6

0.3

5.7

4.5

0.5

8.3

4290

0.3

3.9

10

1.0

100 6.9

NA

6.9

155

3.9

0.4

6.4

5.1

0.5

8.9

3460

0.3

4.1

12

1.0

100 6.9

NA

6.9

158

4.2

0.6

6.4

5.1

0.5

8.9

3060

0.5

4.2

15

1.0

100 6.9

NA

6.9

160

4.9

0.8

6.4

5.1

0.5

8.9

2280

0.6

4.6

20

1.0

100 6.9

NA

6.9

164

5.1

1.4

7.6

6.4

0.5

10.2

1590

0.9

4.7

25

1.0

100 6.9

NA

6.9

167

5.1

1.9

7.6

6.4

0.5

10.2

1250

1.2

4.9

30

1.0

100 6.9

NA 6.9

169

5.1

2.8

8.1

6.4

0.5

10.6

890

1.8

5.0

35

1.0

100 6.9

NA 6.9

178

5.1

4.5

8.6

7.0

0.5

11.1

630

3.0

5.0

40

1.0

100 6.9

NA

6.9

186

5.1

1.0

Edge Start

0.5

Edge

470

1.0

5.1

50

1.0

100 6.9

NA

6.9

192

5.1

1.0

Edge Start

0.5

Edge

270

1.0

5.2

60

1.0

100 6.9

NA

6.9

192

5.1

1.0

Edge Start

0.5

Edge

220

1.0

5.3

Marking

Pre Flow

Pressure

(N₂)

Marking Flow Rates /

Pressures

Arc

Voltage

Marking

Height

Pierce Ignition Height

THC and CNC

Delay

Control

Delay

Travel

Speed

Marking quality

degrades as

thickness

decreases.

25A Arc Current

Plasma (N₂)

Shield (N₂)

Burn-through may

happen for thicknesses

< 1/16” (0.063”) /

1.6 mm.

(psi) /

(Bar)

Ball (psi) /

(Bar)

Ball (psi) /

(Bar) (Volts)

(in) ±0.005 /

(mm) ±0.1

(in) ±0.005 / (mm) ±0.1

(sec)

(sec)

(ipm) /

(mm/ min)

15 / 1.0

80

60 /

4.1

NA

80 /

5.5

168 0.120 / 3.0

0.120 / 3.0

0

0.5

300 /

7620

BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.

Cartridge

Electrode

Shield

Shield Gas

Distributor

Tip

Plasma Gas

Distributor

Shield Retainer

Art # A-07917_AC

This Art Is For Reference ONLY