Rockwell Automation 1394 SERCOS Interface Multi-Axis Motion Control System - Manual (Page 3)

i Publication 1394-IN024B-EN-P — February 2004
Preface Who Should Use this Manual . . . . . . . . . . . . . . . . . . . . . . . P-1
Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1
Contents of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2
Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2
Conventions Used in this Manual . . . . . . . . . . . . . . . . . . . . P-3
Product Receiving and Storage Responsibility . . . . . . . . . . . P-3
Allen-Bradley Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-4
Local Product Support . . . . . . . . . . . . . . . . . . . . . . . . . P-4
Technical Product Assistance . . . . . . . . . . . . . . . . . . . . P-4
Comments Regarding this Manual . . . . . . . . . . . . . . . . . P-4
Chapter 1
Commissioning Your 1394 SERCOS
Interface System Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
General Startup Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Understanding 1394 Connectors . . . . . . . . . . . . . . . . . . . . . 1-3
System Module Connectors . . . . . . . . . . . . . . . . . . . . . . 1-3
Axis Module Connectors . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Locating System Module Connectors and Indicators . . . . . . 1-4
Locating Axis Module Connectors and Indicators . . . . . . . . 1-6
Locating SERCOS Interface Fiber-Optic Connectors . . . . . . . 1-7
Configuring Your 1394 SERCOS interface System . . . . . . . . 1-7
Configuring Your 1394 System Module . . . . . . . . . . . . . 1-8
Configuring Your Logix SERCOS interface Module . . . . . . 1-11
Configuring Your Logix Controller. . . . . . . . . . . . . . . . 1-11
Configuring Your Logix Module . . . . . . . . . . . . . . . . . 1-13
Configuring Your 1394 System Module . . . . . . . . . . . . 1-15
Configuring the Motion Group . . . . . . . . . . . . . . . . . . 1-17
Configuring Axis Properties. . . . . . . . . . . . . . . . . . . . . 1-18
Downloading Your Program . . . . . . . . . . . . . . . . . . . . 1-19
Applying Power to the 1394 SERCOS interface System. . . . 1-20
Testing and Tuning Your Axes . . . . . . . . . . . . . . . . . . . . . 1-22
Testing Your Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
Tuning Your Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
Chapter 2
Troubleshooting Your 1394
SERCOS Interface System Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Understanding How to Detect a Problem . . . . . . . . . . . . . . 2-2
Troubleshooting System and Axis Module LEDs . . . . . . . . . 2-3
Troubleshooting the SERCOS Network Status LED. . . . . . . . 2-5
Troubleshooting System and Axis Module Faults . . . . . . . . . 2-6
System Module Faults . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Axis Module Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Troubleshooting General System Problems . . . . . . . . . . . . 2-12
Understanding Logix/Drive Fault Behavior . . . . . . . . . . . . 2-14
System Module Faults . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Axis Module Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
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