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Rockwell Automation 1394 SERCOS Interface Multi-Axis Motion Control System Installation Manual User Manual

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Publication 1394-IN002B-EN-P — February 2004

Preface

Who Should Use this Manual . . . . . . . . . . . . . . . . . . . . . . . P-1
Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1
Contents of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2
Product Receiving and Storage Responsibility . . . . . . . . . . . P-2
Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . P-3
Conventions Used in this Manual . . . . . . . . . . . . . . . . . . . . P-3
Allen-Bradley Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-4

Local Product Support . . . . . . . . . . . . . . . . . . . . . . . . . P-4
Technical Product Assistance . . . . . . . . . . . . . . . . . . . . P-4
Comments Regarding this Manual . . . . . . . . . . . . . . . . . P-4

Chapter 1

Installing Your 1394 SERCOS
Interface System

Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Complying With European Union Directives . . . . . . . . . . . . 1-2

EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Meeting CE Requirements . . . . . . . . . . . . . . . . . . . . . . . 1-2
Low Voltage Directive. . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1394 System Component Overview . . . . . . . . . . . . . . . . . . 1-3
Before Mounting Your System . . . . . . . . . . . . . . . . . . . . . . 1-5

Unpacking Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
System Mounting Requirements. . . . . . . . . . . . . . . . . . . 1-6
Ventilation Requirements . . . . . . . . . . . . . . . . . . . . . . . 1-7
Determining Your System Mounting Hole Layout . . . . . . 1-8
Mounting Your 1394 Through the Back of the Cabinet . . 1-9

HF Bonding Your System. . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Bonding Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Bonding Multiple Subpanels . . . . . . . . . . . . . . . . . . . . 1-11

Planning Your Panel Layout . . . . . . . . . . . . . . . . . . . . . . . 1-12

Establishing Noise Zones . . . . . . . . . . . . . . . . . . . . . . 1-12
Cable Categories for the 1394 . . . . . . . . . . . . . . . . . . . 1-14
Mounting Guidelines to Reduce Electrical Noise . . . . . 1-15

Mounting Your 1394 SERCOS interface System . . . . . . . . . 1-18
Mounting Your External Shunt Resistor Kit . . . . . . . . . . . . 1-21

Chapter 2

1394 SERCOS Interface Connector
Data

Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Locating System Module Connectors and Indicators . . . . . . 2-2
System Module Connector Pin-outs . . . . . . . . . . . . . . . . . . 2-4

System Module Connectors . . . . . . . . . . . . . . . . . . . . . . 2-4
Discrete Input Connector Pin-out . . . . . . . . . . . . . . . . . 2-5
Relay Output Connector Pin-out . . . . . . . . . . . . . . . . . . 2-6
Analog Output Connector . . . . . . . . . . . . . . . . . . . . . . . 2-7
Motor Feedback Connector Pin-outs . . . . . . . . . . . . . . . 2-8
Auxiliary Feedback Connector Pin-outs . . . . . . . . . . . . . 2-9
System Module Input Power Pin-outs . . . . . . . . . . . . . 2-11
SCANport Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Locating Axis Module Connectors and Indicators . . . . . . . 2-12

Table of Contents