MacDon D60 Draper Headers - Manual (Page 6)

TABLE OF CONTENTS
Form 169441 4 Revision B
7.17.2 Deflector Rework ......................................................................................................................... 60
7.18 HEADER LEVELLING ......................................................................................................................... 61
7.19 UNPLUGGING CUTTERBAR ............................................................................................................. 61
7.20 UPPER CROSS AUGER ..................................................................................................................... 62
7.21 TRANSPORTING HEADER ................................................................................................................ 63
7.21.1 On The Windrower ...................................................................................................................... 63
7.21.2 Towing ......................................................................................................................................... 63
7.21.3 Converting from Transport to Field Position ................................................................................ 64
7.21.4 Converting from Field to Transport Position ................................................................................ 69
7.22 STORAGE ........................................................................................................................................... 71
8 MAINTENANCE AND SERVICING .............................................................................................................. 72
8.1 PREPARATION FOR SERVICING ..................................................................................................... 72
8.2 RECOMMENDED SAFETY PROCEDURES ...................................................................................... 72
8.3 MAINTENANCE SPECIFICATIONS ................................................................................................... 73
8.3.1 Recommended Torques .............................................................................................................. 73
8.3.2 Roller Chain Installation............................................................................................................... 75
8.3.3 Sealed Bearing Installation .......................................................................................................... 75
8.3.4 Recommended Fluids and Lubricants ......................................................................................... 76
8.3.5 Conversion Chart ......................................................................................................................... 76
8.4 ENDSHIELDS ...................................................................................................................................... 77
8.4.1 Hinged ......................................................................................................................................... 77
8.4.2 Non-Hinged ................................................................................................................................. 79
8.5 LUBRICATION ..................................................................................................................................... 80
8.5.1 Greasing Procedure .................................................................................................................... 80
8.5.2 Lubrication Points ........................................................................................................................ 80
8.5.3 Oiling Requirements .................................................................................................................... 86
8.5.4 Hoses and Lines .......................................................................................................................... 87
8.5.5 Hydraulic Schematics .................................................................................................................. 88
8.6 ELECTRICAL ....................................................................................................................................... 92
8.7 SICKLE AND SICKLE DRIVE ............................................................................................................. 93
8.7.1 Sickle Sections ............................................................................................................................ 93
8.7.2 Sickle Removal ............................................................................................................................ 94
8.7.3 Sickle Head Bearing Replacement .............................................................................................. 94
8.7.4 Sickle Installation ......................................................................................................................... 95
8.7.5 Spare Sickle (Single Knife Headers) ........................................................................................... 95
8.7.6 Sickle Guards .............................................................................................................................. 96
8.7.7 Sickle Hold-Downs ...................................................................................................................... 99
8.7.8 Sickle Drive Belts - Non-Timed Drive ........................................................................................ 100
8.7.9 Sickle Drive Belts - Timed Drive ................................................................................................ 101
8.7.10 Wobble Box ............................................................................................................................... 106
8.8 DRAPERS ......................................................................................................................................... 109
8.8.1 Draper Tension Adjustment ....................................................................................................... 109
8.8.2 Replacing Split Draper ............................................................................................................... 110
8.8.3 Replacing Endless Draper ......................................................................................................... 111
8.8.4 Draper Alignment ....................................................................................................................... 113
8.8.5 Draper Roller Maintenance ....................................................................................................... 114
8.8.6 Deck Height ............................................................................................................................... 117
8.9 REEL AND REEL DRIVE .................................................................................................................. 118
8.9.1 Reel Clearance to Cutterbar ...................................................................................................... 118
8.9.2 Reel Frown Adjustment ............................................................................................................. 119
8.9.3 Reel Centering ........................................................................................................................... 120
8.9.4 Reel Drive Chain - D60.............................................................................................................. 121
8.9.5 Reel Drive Chain - D50.............................................................................................................. 125
8.9.6 Reel Drive Sprocket - D60 ......................................................................................................... 126
8.9.7 Reel Drive Sprocket - D50 ......................................................................................................... 127
8.9.8 Reel Drive U-Joint - D60............................................................................................................ 128
8.9.9 Reel Drive Motor - D60 .............................................................................................................. 129
8.9.10 Reel Drive Motor - D50 .............................................................................................................. 130