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Multiquip AP6 Series User Manual

Page 4

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PAGE 4 — AP6/AP8 SERIES TRASH PUMPS • OPERATION AND PARTS MANUAL — REV. #0 (06/11/14)

TABLE OF CONTENTS

AP6/AP8 Trash Pump

Proposition 65 Warning ........................................... 2

Reporting Safety Defects ......................................... 3

Table Of Contents .................................................... 4

Parts Ordering Procedures ...................................... 5

Training Checklist .................................................... 6

Daily Pre-Operation Checklist ................................. 7

Safety Information .............................................. 8-13

Specifications (Pump) ............................................ 14

Specifications (Engine) .......................................... 15

Pump Dimensions (Canopy) .................................. 16

Pump Dimensions ................................................ 17

Performance Curves .............................................. 18

General Information ............................................... 19

Pump Components (AP6/AP8) ......................... 20-21

Engine Components (AP6) .............................. 22-23

Engine Control Box Components ......................... 24

Pumping Application .............................................. 25

Float Switches (Auto Mode) .................................. 26

Float Switches/Alarm Beacon (Auto Mode) ........... 27

Towing Application ................................................. 28

Inspection/Setup ............................................... 29-31

Operation (Manual Mode) ................................. 32-33

Operation (Auto Mode) ..................................... 34-38

Programming .................................................... 39-40

Programming Guide ......................................... 41-44

MSS-200 Diagnostics (Auto Mode) ....................... 45

MSS-200 Diagnostics (Manual mode) ................... 46

MSS-200 Troubleshooting ..................................... 47

Maintenance (Pump) ........................................ 48-51

Maintenance (Engine) ...................................... 52-58

Maintenance (Trailer) ........................................ 59-61

Trailer Safety Guidelines ................................... 62-75

Troubleshooting (Pump) ........................................ 76

Troubleshooting (Control Box) ............................... 77

Troubleshooting (Engine) ....................................... 78

Control Box Wiring Diagram (Manual Mode) ......... 79

Control Box Wiring Diagram (Auto Mode).............. 80

Engine Wiring Diagram ......................................... 81

Controller Application/Tach. Dip Switch Setting ..... 82

Tachometer VDO Adjustment Setting .................... 83

Explanation Of Code In Remarks Column............. 84

Suggested Spare Parts ......................................... 85

Component Drawings

Nameplate And Decals Assembly. .................... 86-91

Pump End Assembly. ........................................ 92-93

Air Separator Chamber Assembly. .................... 94-97

Check Valve Assembly. ..................................... 98-99

Control Box Assembly. .................................. 100-101

Battery Assembly. (AP6) ............................... 102-103

Battery Assembly. (AP8) ............................... 104-105

Pump/Engine Mounting Assembly. ............... 106-107

Control Box Mounting Assembly. .................. 108-109

Volute Water Valve Assembly. ....................... 110-111

Trailer Assembly. ........................................... 112-115

Canopy Assembly. ........................................ 116-117

John Deere 4024TF Engine Service Parts ... 118-119

John Deere 4045TF Engine Service Parts ... 120-121

Terms And Conditions Of Sale — Parts .............. 122

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