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3 unit mode 3: stepper mode, 3 unit mode 3: stepper mode -8, Simpliq – ElmoMC SimplIQ Software Manual User Manual

Page 138

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SimplIQ

Software Manual

Unit Modes

MAN-SIMSW (Ver. 1.4)

10-8

0

0.2

0.4

0.6

0.8

1

0

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

Com m and generator
output

Com m and to the s peed
c ontroller

S top s witc h
ac tive

Figure

10-7: Results of Sample Stop Switch Activation

When the stop switch is applied, the speed command is brought to a complete stop,
decelerating at 100,000 counts/second

2

. When the switch is released, the acceleration of

100,000 counts/second

2

is used to recover the output of the reference generator.

10.3 Unit Mode 3: Stepper Mode

The stepper unit mode enables the motor to rotate without feedback control. The motor
field is rotated in the desired direction and the rotor magnet is assumed to follow. The
field should not be rotated too abruptly in order to enable the rotor to track its desired
direction. If the rotor misses a full electrical revolution, it will be attracted to a wrong
electrical equilibrium, with no feedback to correct it. Moreover, if the field rotation is
stopped abruptly, the motor will not brake properly. If the rotor misses half an electrical
revolution, it will begin accelerating — and the net braking torque sum for an electrical
revolution will be zero.

Specifying a higher motor current enables larger accelerations and decelerations, but also
causes a loss of more power in a steady state. In stepper mode, the stator field and rotor
magnet are nearly equal most of the time, and the motor efficiency is very low.

The

SimplIQ

drive uses stepper mode mainly for safe testing and controller tuning before

any feedback control is tuned. The

SimplIQ

drive can serve as an advanced micro-stepper

driver, with 1024 micro-steps per electrical revolution. The main limitation is that the

SimplIQ

drive is a three-phase driver, while most stepper motors on the market are two-

phased.