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Red Lion MDC User Manual

Page 34

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EMC INSTALLATION GUIDELINES

Although this unit is designed with a high degree of immunity to

ElectroMagnetic Interference (EMI), proper installation and wiring methods

must be followed to ensure compatibility in each application. The type of the

electrical noise, source or coupling method into the unit may be different for

various installations. It should be noted that the methods listed below may not

be necessary for every unit installation. In extremely high EMI environments,

additional measures may be needed. The unit becomes more immune to EMI

with fewer I/O connections. Cable length, routing and shield termination are

very important and can mean the difference between a successful or a

troublesome installation. Listed below are some EMC guidelines for

successful installation in an industrial environment.

1. Use shielded (screened) cables for all Signal and Control inputs and

outputs. The shield (screen) pigtail connection should be made as short as

possible. The connection point for the shield depends somewhat upon the

application. Listed below are the recommended methods of connecting

the shield, in order of their effectiveness.

a. Connect the shield only at the panel where the unit is mounted to earth

ground (protective earth).

b. Connect the shield to earth ground at both ends of the cable, usually

when the noise source frequency is above 1 MHz.

c. Connect the shield to common of the unit and leave the other end of the

shield unconnected and insulated from earth ground.

2. Never run Signal or Control cables in the same conduit or raceway with

AC power lines, conductors feeding motors, solenoids, SCR controls, and

heaters, etc. The cables should be run in metal conduit that is properly

grounded. This is especially useful in applications where cable runs are

long and portable two-way radios are used in close proximity or if the

installation is near a commercial radio transmitter.

3. Signal or Control cables within an enclosure should be routed as far away

as possible from contactors, control relays, transformers, and other noisy

components.

4. In extremely high EMI environments, the use of external EMI suppression

devices, such as ferrite suppression cores, is effective. Install them on

Signal and Control cables as close to the unit as possible. Loop the cable

through the core several times or use multiple cores on each cable for

additional protection. Install line filters on the power input cable to the

unit to suppress power line interference. Install them near the power entry

point of the enclosure. The following EMI suppression devices (or

equivalent) are recommended:

Ferrite Suppression Cores for signal and control cables:

Fair-Rite#0443167251 (RLC#FCOR0000)

TDK # ZCAT3035-1330A

Steward #28B2029-0A0

Line Filters for input power cables:

Schaffner#FN610-1/07 (RLC#LFIL0000)

Schaffner # FN670-1.8/07

Corcom #1VB3

Corcom #1VR3

Note: Reference manufacturers instructions when installing a line

filter.

5. Long cable runs are more susceptible to EMI pickup than short cable runs.

Therefore, keep cable runs as short as possible.

6. Switching of inductive loads produces high EMI. Use of snubbers across

inductive loads suppresses EMI.

Snubbers:

RLC #SNUB0000

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