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Red Lion GEMINI 42 User Manual

Page 42

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POWER WIRING

AC Versions

AC Power Wiring

Primary AC power is connected to terminals 1 and 2, labeled AC. To reduce the

chance of noise spikes entering the AC line and affecting the counter, an AC feed

separate from that of the load should be used to power the counter. Be certain that

the AC power to the counter is relatively “clean” and within the specified range.

Connecting power from heavily loaded circuits or circuits that also power loads

that cycle on and off, (contacts, relays, motors, etc.) should be avoided.

The voltage selector switch, located on the side of the unit, is used to select the

proper voltage. The switch is a slide movement type and can be set by using a small

screwdriver. If the switch is towards the front of the unit, it is set for 230 VAC

input. The switch is in the 230 VAC position when shipped from the factory.

Note: Before applying power to the unit, make sure the AC power selector switch

is set for the proper voltage setting.

DC Power Wiring

The DC power is connected to terminals 3 & 5, marked DC IN and COMM.

respectively. The DC power source must be capable of supplying the unit’s rated

current (700 mA max.) and be within the specified 11 to 14 VDC range. The

power source can be a 12 V battery or an external power supply that is capable of

supplying the unit’s rated current. It is not necessary to provide battery backup to

retain count information. The Gemini has non-volatile memory that stores

information on power down, thereby eliminating the need for battery back-up.

Output Power

DC OUT terminal provides a DC output for sensor power (+12 VDC ±25%).

The maximum sensor current is 100 mA. This terminal number is model

dependent. Refer to the label on the unit for correct number.

RELAY WIRING

To prolong contact life and suppress electrical noise interference due to the

switching of inductive loads, it is good installation practice to install a snubber

across the contactor. Follow the manufacturer’s instructions for installation.

Note: Snubber leakage current can cause some electro-mechanical devices to be

held ON.

SERIAL COMMUNICATIONS

The Gemini can be purchased with a 20 mA Current Loop Communications

Option. On these units, refer to the “Current Loop Communications” section of

the manual, for wiring and operational procedures of the Serial Loop.

INPUT 1 & MAGNETIC PICKUP INPUT

The Magnetic Pickup Input and Logic Input 1 utilize some common circuitry.

For this reason the Input 1 switches are used to set up both the Magnetic and

Logic Input 1. S1 selects between Magnetic Pickup Input and Logic Input 1.

WHEN A MAGNETIC PICKUP IS BEING USED, S2 MUST BE IN THE

“SNK” POSITION or the unit will not count.

S3 (HI/LO FRQ) and S4 (HI/LO BIAS) do not effect the Magnetic Pickup

Input and their settings are inconsequential. When S1 is in the Logic position, the

Magnetic Pickup Input is disabled and Input 1 can be used as a logic input.
Note: A Magnetic Pickup type sensor should not be used unless a large enough

signal is provided at all speeds of operation.

INPUT 2

Input 2 is designed specifically for Logic type inputs. When Input 1 is set up

for Logic operation, both Inputs 1 and 2 operate identically. DIP switch positions

S5, S6, and S7 function the same as S2, S3, and S4.

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