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Chapter 10 start-up preparation, Warning, 39 check boiler system water chemistry – AERCO Esteem O&M Manual User Manual

Page 45: Check and test antifreeze, Use of antifreeze in the boiler system, Gf-125

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39

Check Boiler System Water
Chemistry

WARNING!

D

O

NOT

USE

PETROLEUM

-

BASE

CLEANING

OR

SEALING

COMPOUNDS

IN

THE

BOILER

SYSTEM

.

D

AMAGE

TO

SEALS

AND

GASKETS

IN

THE

SYS

-

TEM

COMPONENTS

COULD

OCCUR

,

RESULTING

IN

SUBSTANTIAL

PROPERTY

DAMAGE

.

N

OTICE

System water including additives must
be practically nontoxic, having a toxicity
rating or Class of 1, as listed in Clinical
Toxicology of Commercial Products.

W

ATER

P

H L

EVEL

6.0

TO

8.0

Maintain the boiler water pH between 6.0 and
8.0. Check using litmus paper or contact a water
treatment company for a chemical analysis.

If the pH does not meet this requirement, do
not operate the Esteem 399 Low NOx or leave
the unit filled until the condition is corrected.

W

ATER

H

ARDNESS

L

ESS

T

HAN

7 G

RAINS

For areas with unusually hard water (hard-
ness above 7 grains) consult a water treat-
ment company.

C

HLORINATED

W

ATER

Do not use the Esteem 399 Low NOx to heat
a swimming pool or spa directly.

Maintain the chlorine level of the water at lev-
els considered safe for drinking.

Flush Boiler and Domestic System
to Remove Sediment

The installer must flush the boiler system to
remove any sediment to allow proper opera-
tion of the Esteem 399 Low NOx .

Flush the systems until the water runs clean
and is free of sediment.

For zoned systems, each zone should be
flushed through a purge valve. Purge valves
and isolation valves should be installed on
each zone to allow proper flushing of the sys-
tem.

Check and Test Antifreeze

For boiler systems containing antifreeze solu-
tions, follow the antifreeze manufacturer’s
instructions in verifying the inhibitor level and
to ensure the fluid characteristics are within
specifications.

Due to the degradation of inhibitors over time,
antifreeze fluids must be periodically replaced.
Refer to the manufacturer of the antifreeze for
additional instructions.

N

OTICE

System water including additives must
be practically nontoxic, having a toxicity
rating or Class of 1, as listed in Clinical
Toxicology of Commercial Products.

Use of Antifreeze in the Boiler
System

WARNING!

NEVER

USE

AUTOMOTIVE

OR

ETHYLENE

GLY

-

COL

ANTIFREEZE

OR

UNDILUTED

ANTIFREEZE

IN

THE

PRIMARY

SYSTEM

AS

FREEZE

PROTECTION

.

T

HIS

CAN

CAUSE

SEVERE

PERSONAL

INJURY

,

DEATH

OR

PROPERTY

DAMAGE

.

Determine the antifreeze fluid quantity using
the system water content volume and follow-
ing the antifreeze manufacturer instructions.

The water volume of the Esteem 399 Low NOx
is approximately 7 gallons [26 L] for Esteem 399
Low NOx . Remember to include the volume of
the expansion tank.

Chapter 10

Start-Up Preparation

GF-125