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Chapter 5 boiler piping, Warning, 16 general piping requirements – AERCO Esteem O&M Manual User Manual

Page 22: Pressure relief valve, Low water cutoff device, Gf-125

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16

General Piping Requirements

• All plumbing must meet or exceed all local,

state and national plumbing codes.

• Support all piping using hangers. DO NOT

support piping by the unit or its compo-
nents.

• Use isolation valves to isolate system com-

ponents.

• Install unions for easy removal of the

Esteem 399 Low NOx from the system
piping.

WARNING!

U

SE

A

TWO

WRENCH

METHOD

WHEN

TIGHTEN

-

ING

PIPING

ONTO

THE

BOILER

CONNECTIONS

.

U

SE

ONE

WRENCH

TO

PREVENT

THE

BOILER

PIPING

FROM

TURNING

/

TWISTING

. F

AILURE

TO

SUPPORT

THE

BOILER

PIPING

AND

CONNEC

-

TIONS

IN

THIS

MANNER

COULD

CAUSE

DAMAGE

TO

THE

BOILER

AND

ITS

COMPONENTS

.

Pressure Relief Valve

WARNING!

F

AILURE

TO

COMPLY

WITH

THE

GUIDELINES

ON

INSTALLING

THE

PRESSURE

RELIEF

VALVE

AND

DISCHARGE

PIPING

CAN

RESULT

IN

PERSONAL

INJURY

,

DEATH

OR

SUBSTANTIAL

PROPERTY

DAMAGE

.

The Esteem 399 Low NOx is supplied with a
30 psi pressure relief valve and must be piped
using the PRV connection as shown in Figure
6, page 17.

To avoid potential water damage to the sur-
rounding area or potential scalding hazard
due to the operation of the relief valve, the
discharge piping:

• Must be connected to the discharge outlet

of the relief valve and directed to a safe
place of disposal.

• Length should be as short and direct as

possible. The size of the discharge line
should not be reduced, maintain the same
size as the outlet of the relief valve.

• Should be directed downward towards the

floor at all times. The piping should termi-
nate at least 6 inches [153 mm] above any
drain connection to allow clear visibility of
the discharge.

• Should terminate with a plain end, not with

a threaded end. The material of the piping
should have a serviceable temperature rat-
ing of 250ºF or greater.

• Should not be subject to conditions where

freezing could occur.

• Should not contain any shut-off valves or

obstructions. No shut-off valve should be
piped between the boiler and relief valve.

Low Water Cutoff Device

• The Esteem 399 Low NOx is equipped with

a factory installed pressure switch type Low
Water Cut Off device.

• The minimum operating system pressure

allowable with this device is 10 psig.

• Check local codes if a Low Water Cutoff

Device is required. If so, determine if this
device meets the requirements of the local
codes.

WARNING!

T

HE

E

STEEM

399 L

OW

NO

X

CONTROL

SYSTEM

SENSES

THE

SYSTEM

WATER

TEMPERATURES

ENTERING

AND

EXITING

THE

HEAT

EXCHANGER

TO

PROVIDE

PROTECTION

AGAINST

LOW

WATER

CONDITIONS

W

HERE

LOCAL

CODES

AND

JURIS

-

DICTION

DO

NOT

ACCEPT

A

PRESSURE

DEVICE

FOR

LOW

WATER

PROTECTION

,

THEY

MAY

AC

-

CEPT

THESE

INTEGRAL

CONTROL

FUNCTIONS

AS

A

MEANS

OF

PROVIDING

LOW

WATER

PROTEC

-

TION

.

Chapter 5

Boiler Piping

GF-125