Chapter 5 boiler piping, Warning, 16 general piping requirements – AERCO Esteem O&M Manual User Manual
Page 22: Pressure relief valve, Low water cutoff device, Gf-125
16
General Piping Requirements
• All plumbing must meet or exceed all local,
state and national plumbing codes.
• Support all piping using hangers. DO NOT
support piping by the unit or its compo-
nents.
• Use isolation valves to isolate system com-
ponents.
• Install unions for easy removal of the
Esteem 399 Low NOx from the system
piping.
WARNING!
U
SE
A
TWO
WRENCH
METHOD
WHEN
TIGHTEN
-
ING
PIPING
ONTO
THE
BOILER
CONNECTIONS
.
U
SE
ONE
WRENCH
TO
PREVENT
THE
BOILER
PIPING
FROM
TURNING
/
TWISTING
. F
AILURE
TO
SUPPORT
THE
BOILER
PIPING
AND
CONNEC
-
TIONS
IN
THIS
MANNER
COULD
CAUSE
DAMAGE
TO
THE
BOILER
AND
ITS
COMPONENTS
.
Pressure Relief Valve
WARNING!
F
AILURE
TO
COMPLY
WITH
THE
GUIDELINES
ON
INSTALLING
THE
PRESSURE
RELIEF
VALVE
AND
DISCHARGE
PIPING
CAN
RESULT
IN
PERSONAL
INJURY
,
DEATH
OR
SUBSTANTIAL
PROPERTY
DAMAGE
.
The Esteem 399 Low NOx is supplied with a
30 psi pressure relief valve and must be piped
using the PRV connection as shown in Figure
6, page 17.
To avoid potential water damage to the sur-
rounding area or potential scalding hazard
due to the operation of the relief valve, the
discharge piping:
• Must be connected to the discharge outlet
of the relief valve and directed to a safe
place of disposal.
• Length should be as short and direct as
possible. The size of the discharge line
should not be reduced, maintain the same
size as the outlet of the relief valve.
• Should be directed downward towards the
floor at all times. The piping should termi-
nate at least 6 inches [153 mm] above any
drain connection to allow clear visibility of
the discharge.
• Should terminate with a plain end, not with
a threaded end. The material of the piping
should have a serviceable temperature rat-
ing of 250ºF or greater.
• Should not be subject to conditions where
freezing could occur.
• Should not contain any shut-off valves or
obstructions. No shut-off valve should be
piped between the boiler and relief valve.
Low Water Cutoff Device
• The Esteem 399 Low NOx is equipped with
a factory installed pressure switch type Low
Water Cut Off device.
• The minimum operating system pressure
allowable with this device is 10 psig.
• Check local codes if a Low Water Cutoff
Device is required. If so, determine if this
device meets the requirements of the local
codes.
WARNING!
T
HE
E
STEEM
399 L
OW
NO
X
CONTROL
SYSTEM
SENSES
THE
SYSTEM
WATER
TEMPERATURES
ENTERING
AND
EXITING
THE
HEAT
EXCHANGER
TO
PROVIDE
PROTECTION
AGAINST
LOW
WATER
CONDITIONS
W
HERE
LOCAL
CODES
AND
JURIS
-
DICTION
DO
NOT
ACCEPT
A
PRESSURE
DEVICE
FOR
LOW
WATER
PROTECTION
,
THEY
MAY
AC
-
CEPT
THESE
INTEGRAL
CONTROL
FUNCTIONS
AS
A
MEANS
OF
PROVIDING
LOW
WATER
PROTEC
-
TION
.
Chapter 5
Boiler Piping
GF-125