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L-802-1110 Page
3
Rev.
02
6.5
Setting the High Speed Serial Bus Termination Switch ........................................................... 54
6.6 Strain
Gage
Locations............................................................................................................... 55
6.6.1 "C"
Frame
Machines......................................................................................................... 55
6.6.2
Straight Side Machines ..................................................................................................... 55
6.7 Strain
Mounting............................................................................................................... 57
6.7.1
Direct Machine Mounting................................................................................................. 57
6.7.2
Intermediate Weld Pad Mounting..................................................................................... 58
6.8 Strain
Wiring ................................................................................................................... 59
6.9 Installation
Procedure ............................................................................................................... 61
7 CALIBRATION ............................................................................................................................... 63
7.1
Dynamic Calibration with Load Cells ...................................................................................... 64
7.2
Replacing System 1000/1100 Tonnage Monitors..................................................................... 67
7.3
Replacing System 5000 Tonnage Monitors.............................................................................. 67
7.4
Incorrect Tie Rod Tension ........................................................................................................ 67
8 OPTIONAL
COMPONENTS .......................................................................................................... 69
8.1
The 5100-8A Channel Expansion Option................................................................................. 69
8.2
The 5100-8C Die Protection and Programmable Limit Switch Option.................................... 71
9 TROUBLESHOOTING.................................................................................................................... 74
9.1 Communication
Errors.............................................................................................................. 74
9.1.1 “Communication
Failure”................................................................................................. 75
9.1.2
“CTM F. Comm. Fail” ...................................................................................................... 75
9.1.3
“No Resolver Info” ........................................................................................................... 76
9.2
“Press Running at Startup” ....................................................................................................... 76
10 PART
TRACKING....................................................................................................................... 77
11
PARAMETER ENTRY AND ACCESS CONTROL .................................................................. 78
11.1 Parameter
Entry ........................................................................................................................ 78
11.1.1 Numeric
Entries ................................................................................................................ 78
11.1.2 Text
Entry ......................................................................................................................... 78
11.2 Configuration
Code................................................................................................................... 79
11.3
Access Control Modes .............................................................................................................. 80
11.3.1
Key Only Mode................................................................................................................. 80
11.3.2
Key or Password Mode..................................................................................................... 80
11.3.3
Password Only Mode........................................................................................................ 81
11.3.4
Key and Password Mode .................................................................................................. 81
11.4
Access Control Operation ......................................................................................................... 81
11.4.1
RUN/PROG Key Switch Operation.................................................................................. 81
11.4.2
Password System Operation ............................................................................................. 82
11.5 Restricted
Items ........................................................................................................................ 83
11.6 Unrestricted
Items ..................................................................................................................... 83