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Gas supply sizing, Gas supply entrance – Reznor RPB Unit Installation Manual User Manual

Page 9

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Form I-RPB, P/N 131782 R12, Page 9

Gas Supply

Entrance

5

-3/4”

(146mm)

Condensate

Weep Holes

Install the gas supply piping so that when

the union is disconnected, the supply pipe

will not interfere with the removal of the

burner rack. (The burner rack slides out of

the control side of the furnace.)

FIGURE 5 - Gas Connection Location and Requirements

Minimum 1” (25mm) clearance

between heater access panel

and elbow or fitting

Install a 1/8” NPT plug with tap

for test gauge immediately

upstream of the gas supply

connection.

Manual shutoff valve

Installer supplies

manual shutoff,

ground unions

and shaded piping

Gas Connection to Single-Stage

Valve (Not Gas Supply Line Size)

RPB

125-250 300-400

Natural Gas

1/2"

3/4"

Propane

1/2"

1/2"

Gas Supply Sizing

Capacity of Piping

Cubic Feet per Hour based on 0.3" w.c. Pressure Drop

Specific Gravity for Natural Gas -- 0.6 (Natural Gas -- 1000 BTU/Cubic Ft)

Specific Gravity for Propane Gas -- 1.6 (Propane Gas -- 2550 BTU/Cubic Ft)

Length

Diameter of Pipe

of

1/2"

3/4"

1"

1-1/4"

1-1/2"

2"

Pipe

Natural Propane Natural Propane Natural Propane Natural Propane Natural Propane Natural Propane

20'

92

56

190

116

350

214

730

445

1100

671

2100

1281

30'

73

45

152

93

285

174

590

360

890

543

1650

1007

40'

63

38

130

79

245

149

500

305

760

464

1450

885

50'

56

34

115

70

215

131

440

268

670

409

1270

775

60'

50

31

105

64

195

119

400

244

610

372

1105

674

70'

46

28

96

59

180

110

370

226

560

342

1050

641

80'

43

26

90

55

170

104

350

214

530

323

990

604

90'

40

24

84

51

160

98

320

195

490

299

930

567

100'

38

23

79

48

150

92

305

186

460

281

870

531

125'

34

21

72

44

130

79

275

168

410

250

780

476

150'

31

19

64

39

120

73

250

153

380

232

710

433

175'

28

17

59

36

110

67

225

137

350

214

650

397

200'

26

16

55

34

100

61

210

128

320

195

610

372

Note: When sizing supply lines, consider possibilities of future expansion and increased requirements.

Refer to National Fuel Gas Code for additional information on line sizing.

Duct furnaces for natural gas are orificed for operation with gas having a heating value

of 1000 (+ or - 50) BTU per cubic ft. If the gas at the installation does not meet this

specification, consult the factory for proper orificing.
Pipe joint compounds (pipe dope) shall be resistant to the action of liquefied

petroleum gas or any other chemical constituents of the gas being supplied.
Install a ground joint union and manual shutoff valve upstream of the unit control sys-

tem, as shown in

FIGURE 5. The 1/8" plugged tapping in the shutoff valve provides

connection for supply line pressure test gauge. The National Fuel Gas Code requires

the installation of a trap with a minimum 3" drip leg. Local codes may require a mini-

mum drip leg longer than 3" (typically 6").
After all connections are made, disconnect the pilot supply at the control valve and

bleed the system of air. Reconnect the pilot line and leak-test all connections by brush-

ing on a soap solution.

WARNING

All components of a gas supply system must be leak tested prior

to placing equipment in service. NEVER TEST FOR LEAKS WITH

AN OPEN FLAME. Failure to comply could result in personal

injury, property damage or death.