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Troubleshooting – Controlled Products Systems Group 222X383 User Manual

Page 59

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Installation and Maintenance Manual

51

D0119, Rev. F

Troubleshooting

The Smart Touch Controller system includes many self diagnostics. The LCD displays specific messages and
the Audio Alert buzzer sounds distinctive chirps. Any Alerts, Faults or Errors are also logged into memory and
date/time stamped. For diagnostic purposes these messages can be retrieved with optional START software
available from HySecurity (see bottom of page 29). The following chart lists problem codes detected by the
Smart Touch Controller.

Error, Fault, or Alert Status

LCD
Display

Reads

Buzzer Chirp Sequence

Cannot respond due to tripped IES
sensor or operator is in entrapment mode

Entr

Entr

2 chirps/sec every 2 seconds while control
input is active

Safety Mode Alert

SAFE

SAFE

2 chirps once when in Safety Mode

Low 24V Control Voltage Alert (AC or
DC)

Lo24

Lo24

N/A (display flashes 1 sec every 5
seconds)

Critical Low Power (AC or DC )

bAdP

bAdP

1 chirp every 3 secs. – controls disabled

Dead 24V Battery Alert – DC only

bat - dEAd

bat - dEAd

3 chirps upon any operating command

Gate Forced Open Alert

ALE1

ALE1

2 pulses/sec for 30 seconds

Gate drift closed Alert

ALE2

ALE2

2 pulses/sec for 10 seconds

Motor thermal overload Alert

ALE4

ALE4

2 chirps/sec once every 15 seconds

Both Limits Tripped Alert

ALE5

ALE5

2 chirps/sec every 15 seconds

Limits not released in 10 seconds

ALE6

ALE6

2 chirps/sec every 15 seconds

Loop detector freq change alert

ALE7

ALE7

2 chirps/sec every 15 seconds

Loop shorted to ground alert

ALE8

ALE8

2 chirps/sec every 15 seconds

Loop open (disconnected) alert

ALE9

ALE9

2 chirps/sec every 15 seconds

Loop detector comm. alert

AL10

AL10

2 chirps/sec every 15 seconds

Loop detector failed alert

AL11

AL11

2 chirps/sec every 15 seconds

Loop detector active >5 minutes

AL12

AL12

2 chirps/sec every 15 seconds

General I2C Comm. Buss failure

AL16

AL16

2 chirps/sec every 15 seconds

Bad 3V coin battery

AL17

AL17

2 chirps/sec every 15 seconds

Lock Intrlk (Input #22) Blocks Open

AL20

AL20

2 chirps/sec every 15 seconds

Maximum Run Fault

FAL1

FAL1

1 chirp once every 15 seconds

Photo eye Fault (supervised)

FAL2

FAL2

2 chirps/sec once per minute

Critical AC sag – bad supply wire

FAL3

FAL3

2 chirps/sec once per minute

Directional Motion Error

Err1

Err1

3 chirps/sec once per minute

Disconnected IES Error

Err2

Err2

3 chirps/sec once per minute

Serial comm. internal Error

Err3

Err3

3 chirps/sec once per minute or 3 on Cmd.

Serial comm. mast/slave Error

Err4

Err4

3 chirps/sec once per minute

EEPROM Data Error (factory)

Err7

Err7

3 chirps/sec once per minute

EEPROM Data Error (installer)

Err8

Err8

3 chirps/sec once per minute

EEPROM Data Error (user menu)

Err9

Err9

3 chirps/sec once per minute

Memory Checksum Error

FAiL

Fail

3 chirps/sec once per minute

The green LED (near #24 on Classic Smart Touch boards and near the “coin” battery on New
Generation controllers (after Sept. 2006)) is the “heartbeat” of the processor. This LED always blinks at
a steady pace, to indicate normal operation.

Gate Speed:

The speed at which a hydraulic operator moves a gate is determined by the size of the pump and the size

of the actuator components. Just like a gear box, this speed is not adjustable. Attempting to slow a gate by changing a
valve setting will cause inefficiency and heat. If the speed of a gate must be changed, contact your HySecurity distributor.
Extremely cold weather is unlikely to seriously affect the speed of the gate, because HySecurity employs a special grade of
hydraulic oil that we call Uniflow, which maintains a linear viscosity over a broad range of temperatures. Because of this
high quality oil and other design considerations, we rate our operators for service in ambient temperatures of -40F to 167F
(-40C to 75C) degrees. If the speed of your operator has been affected by cold weather, verify that the gate hardware is
not impaired by ice and verify that the reservoir is filled with Uniflow fluid. Consider adding a heater in extreme weather.