Controlled Products Systems Group 222X383 - Manual (Page 18)

Installation and Maintenance Manual
10
D0119, Rev. F
Installation
1. Drill four holes for concrete anchors
A paper template can be made by setting the operator on a large sheet of paper and
tracing the outside edges and anchor slots. Place the template or operator on the
slab; making sure that it is parallel to and 1 3/4" from the gate face. Trace the slots,
remove the template, and then scribe the locations for your anchor bolts. Drill holes
for the anchor bolts in the center of at least 2 slots per side so that you will have
some room for adjustment. Install at least four ½" x 6" concrete anchor bolts, using
at least two per side.
2. Line up the operator
Put the operator in position onto the anchor bolts. Verify that the operator is
parallel and 1 3/4" away from the gate. Tighten the anchors securely.
3.
Two part Operators (DC models and 333 modular models)
These two part operators come with a separate enclosure, which
should be mounted between 10 and 100 feet of the operator. We
recommend wall mounting or using two 4” posts, with horizontal
mounting strut to create a support for this enclosure.
4. Bolt the Drive Rail to the Gate Panel
Connect multiple sections of drive rail together with ¼” roll pins for a perfect splice. The drive rail must be bolted to
each vertical member of the gate panel. This may be done with U-bolt clamps or through bolts, however U-bolt clamps
allow for easy up down adjustment. If the gate is bent or warped, shim the drive rail so that it is straight + ¼”
throughout the travel of the gate. When the drive rail has been installed at the correct height, the top surface is 9 ¼”
above the operator base. A label and notch on each side of the operator indicates the correct height.
5. Install Limit Ramps on Underside of Drive Rail
Push the gate to the fully closed position and drill two 3/8” holes
through the drive rail to mount a 12” plastic limit ramp under the
drive rail, in the wheel channel. Locate drive rail so that it will trip the
limit switch approx. 6” before the exact spot you want the gate to
stop. Adjust the ramp left or right to achieve exact stopping point.
Fully secure by tightening both bolts. Adjust the lever arms on the
limit switch so that the roller clears the underside of the drive rail by
at least 1/4 inch. Push the gate fully open and repeat this
procedure with the other limit ramp. See the Drive Rail drawing
S22 on page 16.
slab
Roll pins
line up
drive rail
segments
to assure
perfect
splicing
vertical gate post
shim as necessary
Drive rail
Limit Roller
Limit switch
Limit ramp