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GE Industrial Solutions Millennium II Controller J85501P-1 User Manual

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Basic Installation and User’s Guide for the Millennium II Controller

Issue 3 January 2008

3

Table of Contents

1 Introduction.................................................................................................................... 4

Millennium II .................................................................................................................. 4
Customer Service Contacts ............................................................................................. 5

2 Product Description....................................................................................................... 6

Overview......................................................................................................................... 6
Feature Summary ............................................................................................................ 6
General Specifications .................................................................................................. 11
Hardware....................................................................................................................... 12

3 Safety............................................................................................................................. 15

Safety Statements.......................................................................................................... 15
Warning Statements and Safety Symbols ..................................................................... 17
Precautions.................................................................................................................... 18
Special Installation Notes ............................................................................................. 19

4 New Installations.......................................................................................................... 21

Controller Connections ................................................................................................. 23
Installing Circuit Packs ................................................................................................. 24
Thermal Probes ............................................................................................................. 28
USB Interface................................................................................................................ 29
Wiring Alarm Outputs .................................................................................................. 29
Wiring Alarm and Control Inputs................................................................................. 32
Fuses ............................................................................................................................. 35
Front Panel Display....................................................................................................... 35
Controller Defaults........................................................................................................ 39
Controller Display Menu Maps .................................................................................... 46

5 Acceptance Testing ...................................................................................................... 58

Introduction................................................................................................................... 58
Tools and Test Equipment ............................................................................................ 58
Test Precautions ............................................................................................................ 58
Test Sequences.............................................................................................................. 59

6 Controller Retrofits ..................................................................................................... 67

Millennium Basic Controller Retrofit........................................................................... 67
Millennium Intelligent Controller Retrofit ................................................................... 85

7 Troubleshooting ......................................................................................................... 104

Controller Circuit Pack ............................................................................................... 104
Option Cards ............................................................................................................... 104
Controller Alarm Descriptions.................................................................................... 104
Clear Events ................................................................................................................ 110
Uninstall Devices ........................................................................................................ 111

8 Spare Parts ................................................................................................................. 112
9 Product Warranty...................................................................................................... 113
Revision History............................................................................................................ 115