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Fault detection techniques, Feasibility test – Pilz PSS SB HYD, Basic license User Manual

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Modular Block System: Hydraulic Presses

Fault detection techniques

Various options are available to the user to help detect and rectify errors in
the process periphery units:

• Errors can be detected via the feasibility checks in the application pro-

gram, e.g. by using redundant input devices.

• Errors can be detected by pulsing the signal lines using the test pulses

from the PSS DI2O T module.

• Errors can be detected by using the automatic tests in the output

modules.

• Avoid potential errors by using appropriate wiring.

Additional information on how to exclude potential errors can be found in
the directive VDI 2854 (safety requirements on automated manufacturing
systems).

Feasibility test

Redundant input devices for safety functions must undergo a feasibility
test within the application program.

Example:
A two-hand button has a N/C and a N/O contact. Once the application
program has detected the open N/C contact, it must check that the N/O
contact closes within an appropriate period of time. The function test
must be carried out for all possible combinations of the two contacts.

The plant must be stopped immediately if a feasibility error occurs. Similar
tests will also be required for other input devices.
If safety valves have feedback contacts, these must be evaluated
accordingly.